Hi All, I am new to the site and I am hoping I may be able to get some help about my S40. I have built a 1998 S40 T4 into a race car which I use to race in endurance events (track). The engine is fresh with strengthened internals including H beam rods and Wiseco pistons (standard size and compression) and heavy duty valve springs. I am running the stock turbo and the engine is producing 200hp at the wheels at 15 pound of boost. The front suspension has been swapped for Evo 8 with Brembo brakes and the rear is Mitsubishi FTO 5 stud with Evo Brembo brakes to match the front. The rest of the car is basically standard apart from XYZ Coilovers and a Quaife ATB LSD. I wanted to build a Volvo for something different but they aren't popular in Australia and it's hard to get good advice. For the most part the Volvo is quick and reliable except for 1 thing, the gearbox. I am constantly braking the 3rd- 4th gear selector fork and I have no idea why. I get 50 laps into a race and it starts to go and by 100 laps I am out of the race. This has happened twice now, the second time it was a brand new fork. I have found a performance shop here that can make me a billet fork but I suspect there may be more to this issue.
My question is, does anyone know why this is happening and is there a solution?
Many thanks,
Greg
S40 Racecar help
- alschnertz
- Posts: 701
- Joined: 29 April 2011
- Year and Model: 1995 854T
- Location: Connecticut
- Has thanked: 2 times
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All North American S40s were automatics.
Try your query on volvospeed too. Not saying no one here would be willing to help, it's just that a manual gearbox in a S40 would be very unusual here.
Try your query on volvospeed too. Not saying no one here would be willing to help, it's just that a manual gearbox in a S40 would be very unusual here.
'60 PV544, '68 220, '70 145S, '86 745T, '95 854T, '01 S40
'84 Prelude
'06 MPV
'13 Ford Focus SE
'84 Prelude
'06 MPV
'13 Ford Focus SE
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