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04 XC70 Turbo Oil Return Line

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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turbotim2
Posts: 708
Joined: 4 February 2005
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Location: Maine

04 XC70 Turbo Oil Return Line

Post by turbotim2 »

Does anyone know of a write up on replacing the turbo oil return line seals? I have searched but not come up with anything. Thanks!
2004 XC70

2005 S60 2.5T AWD (gone)

1996 850 GLT Wagon in Blue (gone)

1996 850 GLT Wagon in Green (gone)

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jonesg
Posts: 3501
Joined: 16 January 2008
Year and Model: 2004 V70
Location: Northern maine.
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Post by jonesg »

turbotim2 wrote: 29 Dec 2017, 06:31 Does anyone know of a write up on replacing the turbo oil return line seals? I have searched but not come up with anything. Thanks!
Worst simple job I tried. The awd gearbox is in the way. Dealership charges $600+ because they disconnect the strut and pull the driveshaft to create enough room. Angle gearbox has to come out.

I gave up when the landlord complained about the car sitting on jackstands at work. Had a shop reinstall it and they broke the gasket so it had to be redone 3 weeks later.

I wouldn't bother unless it's gushing.!
In retrospect it really is easier pulling everything out.
It's that bevel gear box that's right in the way.
If you have universal swivel elbows and arms as thin as spaghetti it might be possible without pulling everything.

Directions are easy, remove 2 cap bolts, remove clamp and rotate tube out.
Change seal and gasket.
Clean flange and glue gasket on with Indian head gasket shellac, that saves a lot of fiddling.
Reinstall.
Odds are the little clamp will not go back in place unless you pulled everything on the pass side drive assembly. Mine is in my toolbox.
Last edited by jonesg on 29 Dec 2017, 09:01, edited 1 time in total.

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jonesg
Posts: 3501
Joined: 16 January 2008
Year and Model: 2004 V70
Location: Northern maine.
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Post by jonesg »

turbotim2 wrote: 29 Dec 2017, 06:31 Does anyone know of a write up on replacing the turbo oil return line seals? I have searched but not come up with anything. Thanks!
Here's the process without the bevel gearbox in the way. Fwd.

turbotim2
Posts: 708
Joined: 4 February 2005
Year and Model:
Location: Maine

Post by turbotim2 »

Thanks, I think I watched a youtube video on the FWD models. I have a gusher going right now, not sure its that return line (which has seeped for some time) that let go. I will find out more tomorrow.
2004 XC70

2005 S60 2.5T AWD (gone)

1996 850 GLT Wagon in Blue (gone)

1996 850 GLT Wagon in Green (gone)

User avatar
jonesg
Posts: 3501
Joined: 16 January 2008
Year and Model: 2004 V70
Location: Northern maine.
Has thanked: 69 times
Been thanked: 479 times

Post by jonesg »

turbotim2 wrote: 29 Dec 2017, 08:29 Thanks, I think I watched a youtube video on the FWD models. I have a gusher going right now, not sure its that return line (which has seeped for some time) that let go. I will find out more tomorrow.
Could be oil cooler or oil feed line to turbo.

turbotim2
Posts: 708
Joined: 4 February 2005
Year and Model:
Location: Maine

Post by turbotim2 »

Yeah, I am hoping for the best... Thank you for the replies.
2004 XC70

2005 S60 2.5T AWD (gone)

1996 850 GLT Wagon in Blue (gone)

1996 850 GLT Wagon in Green (gone)

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