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2005 XC90 Grinding sound when accelerating

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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fourtenight
Posts: 2
Joined: 18 August 2018
Year and Model: 2005 XC90
Location: Texas

2005 XC90 Grinding sound when accelerating

Post by fourtenight »

Hey everyone!

I have been a lurker since I purchased a used 2005 xc90 a few months back with a 100k miles. to preface I love this car but i have had a lot of issues with it.

The biggest issue I am currently is a grinding sound coming from the front driver side when accelarating from a complete stop.
I have put a new cv shaft in, new bearing new brakes and rotors, new struts and nothing has fixed the issue.
the sound usually comes up between 0 and 40 mph and goes away at higher speeds. I also made a video -

Thank you in advance for any advice!

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SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
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Post by SuperHerman »

Did you check your bevel gear and the splined connector joint? Either of the two could be failing.

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June
Posts: 2275
Joined: 4 May 2016
Year and Model: 2004 S80 T6,1991 740
Location: Arkansas
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Post by June »

Have you checked the engine mounts? It sounds like something rubbing while the engine is under a load. Perhaps the engine/ transmission are moving while under load putting something in the AWD in a bind? June
My Volvo cars owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned

rakesh4404
Posts: 24
Joined: 23 August 2018
Year and Model: 2005 XC90
Location: Texas
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Post by rakesh4404 »

I had the same issue after the mechanic worked on my muffler. The drive shaft was in contact with the muffler and making the grinding sound. Loosened the muffler to adjust the same.

fourtenight
Posts: 2
Joined: 18 August 2018
Year and Model: 2005 XC90
Location: Texas

Post by fourtenight »

Thank you for all your replies! Unfortunately I might have to trade the car in, the rack and pinion failed on me and some high pressure hoses with the power steering. Mechanics are asking 1500+ so I dont think ill own the volvo for much longer

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