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No boost

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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Johnny91
Posts: 13
Joined: 21 February 2019
Year and Model: 1989 740
Location: California

No boost

Post by Johnny91 »

Soo I noticed the other day a lack of power and my boost gauge needle only goes about a quarter inch into the yellow now whereas before it would go into the middle. I checked the valve that bolts onto the turbo and it doesn't hold pressure- not even the pressure you would use to blow bubbles with. Could that have something to do with the lack of power?? I hope not because there doesnt seem to be a replacement available for such a part unless you buy it with a slightly more expensive turbocharger attached to it. :shock: where do the people who sell remanned turbos get them? :lol: Am i supposed to be asking these questions?

tardcart
Posts: 410
Joined: 8 February 2019
Year and Model: 96 850t. 93 940t
Location: Pittstown Nj
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Post by tardcart »

You need a bypass valve diaphragm for the td03 or 4. If you look around you cn find one cheaper (not from volvo) bit IPDs is 25 plus ship. rumored to rot after 3 years.
https://www.ipdusa.com/products/11813/1 ... pass-valve

Johnny91
Posts: 13
Joined: 21 February 2019
Year and Model: 1989 740
Location: California

Post by Johnny91 »

I dont think my valve can be disassembled. When you take it off its sort of a piston that slides into the turbo but it looks like I would have to do some cutting to open it.

tardcart
Posts: 410
Joined: 8 February 2019
Year and Model: 96 850t. 93 940t
Location: Pittstown Nj
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Post by tardcart »

oh, sorry I thought it was the Mitsubishi.

Johnny91
Posts: 13
Joined: 21 February 2019
Year and Model: 1989 740
Location: California

Post by Johnny91 »

Naw you showed me a valve that I haven't seen. It is a Mitsubishi it's just that theres at least 3 Mitsubishi models

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RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
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Post by RickHaleParker »

Looks like there where 5 different turbochargers for the 1989 740 with a B230FT. Two Garret and three Mitsubishi. Which one do you have?

These are all Full HD pictures, click on them to zoom in. The part number of the turbo you are viewing shows in red.
2019-02-24.png
2019-02-24 (1).png
2019-02-24 (2).png
2019-02-24 (3).png
2019-02-24 (4).png
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

tardcart
Posts: 410
Joined: 8 February 2019
Year and Model: 96 850t. 93 940t
Location: Pittstown Nj
Has thanked: 3 times
Been thanked: 37 times

Post by tardcart »

great interactive diagrams. I would be thinking about swapping in another compressor housing from the newer TDO4-13 on the 940
and many others with same size turbine, or swap in a complete 15g from an 850 v70 s60 for more boost. However this might not be the only problem with your turbo, even with a leaking diaphragm the bypass spring should keep it closed for maby 5lbs boost. The seal area doesn't rip I think. You just dont have the manifold boost pressure pushing on the diaphragm helping the spring to seal the bypass.

Johnny91
Posts: 13
Joined: 21 February 2019
Year and Model: 1989 740
Location: California

Post by Johnny91 »

Mine is the 1389645. I can tell by the funny shape of the diverter valve there

Johnny91
Posts: 13
Joined: 21 February 2019
Year and Model: 1989 740
Location: California

Post by Johnny91 »

Thanks by the way that looks like a dealers diagram

Johnny91
Posts: 13
Joined: 21 February 2019
Year and Model: 1989 740
Location: California

Post by Johnny91 »

Tardcart so you suspect I have a boost leak?

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