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1999 S70NA EVAP Refurb of cartridge bracket and hoses

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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1999 S70NA EVAP Refurb of cartridge bracket and hoses

Post by abscate »

The EVAP monitor is not setting on Evita - hoses have visible splits

This procedure is for the late 1998-2000 bastards with the canister in front of the rear passenger (right ) wheel

Lets get it done.

I put the car rear wheels up in ramps.

The canuster bracket screws are notorious for rusting, my T5 beat me down last time I did this job, so this time, the big guns came out early

I removed the 2 M8 (12mm hex) on the exhuast bracket inboard, and the one M8 nut facing forward.All three had to be rattled and oiled with PB Blaster.

I did the three disconnects (purge, AIR and TANK to the tank and brought it up to the bench.
The canister is retreat bayonet mount (lift yellow clip), the TANK connection is an oetiker clamp, the purge is a squeeze and release.

The Torx canister retainer had to be drilled out, which was a 5 minute OP on the bench. Its a total Charlie Foxtrot underneath.

I treated the canister bracket with phosphoric acid, then two coats of high temp Rustoleum enamel.

I found PEX 3/4 SS fitting perfect for the new hoses, and attached starting at the back, then to the rollover valve, the one to the rear of the canister (AIR) before installing the canister. You will need side approach Dikes to tighten the tank Oetiker clamps

Reinstall the rollover after connecting the hoses, zip tie the wire for strain relief.

Done. one hour total, having done this before. Probably three hours if you hit lots of trouble fasteners.

Tools needed

Screwddrivers
Drill - good bits
133 socket
12 mm socket
Handle
Pliers
Dikes side cut
Oetiker pliers end cut
phosphoric acid
paint.brush
zipties
replacmenet SS hardware - cheap Lowes stuff here, nothing structural
Beer
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
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Post by abscate »

Picture Gallery
Attachments
Back side of canister
Back side of canister
Zip tie the shutoff valve electrical line to the purge lines
Zip tie the shutoff valve electrical line to the purge lines
New SS clamps and hardware
New SS clamps and hardware
New Shiny hardware M6 hex and nut with washers
New Shiny hardware M6 hex and nut with washers
Off topic  got a nice 35 DELTA on the AC for first test
Off topic got a nice 35 DELTA on the AC for first test
Out with the old
Out with the old
Strange clamp on the EVAP hose - classic split in hose causing either P0455 or no EVAP MON READINESS
Strange clamp on the EVAP hose - classic split in hose causing either P0455 or no EVAP MON READINESS
Off with its head..
Off with its head..
Dug that piece out
Dug that piece out
Once drilled out, a M6 SS will nicely replace that clearance the slot and the EVAP bracket
Once drilled out, a M6 SS will nicely replace that clearance the slot and the EVAP bracket
My 199T5 beat me on this one, so I evened the score here.
My 199T5 beat me on this one, so I evened the score here.
Here is the other side - you have to drill almost 5 cm of bolt
Here is the other side - you have to drill almost 5 cm of bolt
I had to drill out the Torx holding in the EVAP CAN - this is a horrible bastard rusty POS
I had to drill out the Torx holding in the EVAP CAN - this is a horrible bastard rusty POS
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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bmdubya1198
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Post by bmdubya1198 »

Have you no pride? Clip that zip tie!

Nice work. I'm so happy I don't have to deal with that rust on my cars. My cousin's 256k-mile '98 V70 M56 was a NY car... it's a crusty mess underneath. Can't even jack it up without crushing the jack point into the chassis. But that thing runs like a top!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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abscate
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Post by abscate »

Let your zip ties flap freely in the Breeze....

Engineering change order

Remove the M6 bolt with captive nut from EVAP bracket

Replace with SS M6 hex bolt, 38mm, two M8 washers, and one M6 nut, Apply two drops/ 100uL Loctite Blue to threads above nut to secure
Attachments
IMG_6408.jpg
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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850 LPT
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Post by 850 LPT »

Nice job Steve!

I have the same setup on the 99' S70 and it looks pretty crusty, but the hoses are still ok and no EVAP codes, which is weird.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Last tip - if you can get your ramp under your car between the wheels, the ramp won't interfere with access to the EVAP area as much - or you can jack and remove wheel, and use a jack stand, too.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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abscate
MVS Moderator
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Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
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Post by abscate »

Demonstrated here...drive the back wheels up first. Then quickly drive the front up before they fall off

Kayak is optional but should not clash with car colour, of course.
Attachments
3255A91F-2029-4B79-B2EA-E11369F57BF4.png
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
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Post by bmdubya1198 »

So why haven't you painted that kayak nautic blue? That lighter blue doesn't quite clash, but it's just not quite right...
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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