Login Register

The death and resurrection of "Blue", a 2002 XC70

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
sanchius
Posts: 4
Joined: 10 December 2016
Year and Model: 2002 V70VC
Location: Colorado

The death and resurrection of "Blue", a 2002 XC70

Post by sanchius »

The death and resurrection of "Blue", a 2002 XC70.

Our daughter grew up with Volvos.
Our first family Volvo was a tidy '74 142, then a very fast silver '82 Turbo wagon.
Her first car was a jet black 83 245t and she liked to say, "It has room for one cute boy and 2 spares!"

A few years ago, we passed on to her our 2002 XC70, which she immediately fell in love with.
When fitted with its very aggressive set of Hakkapeliitta studded snow tires, it's almost unstoppable in winter.
She named it "Blue" and it was perfect for her commute, camping and mountain adventures around Colorado.

Image

Earlier this fall, "Blue" was totaled by a high-speed deer strike out on the sage flats south of Salida, CO.
Our term for roadside deer is "Sandbags on stilts". And they are just about that smart, too.
On the upside, it didn't come through the windshield, no one was injured and everyone but the deer and the vehicle is OK.

Image

I've put dashcams in all my cars because young inattentive/texting drivers keep running into & totaling them and then lying about it, and just a month before her birthday present was a dashcam for Blue

To see the dash-cam video of how fast this happened, either click on or open in a new window the image below or try this link... Volvo Deer Strike (You may have to enable pop-up windows for flickr.com).

[Caution - not for the sensitive - contains screams, a loud 4-letter utterance, and the tumbling aftermath of a high-energy deer impact]

Image

The fact the deer was just in front of the reflective sign made it much harder to initially discern.
And her boyfriend earned major dad points for his immediate gold-star response.

We had it towed to a repair shop near home, where it was officially declared totaled.
It was in such good shape otherwise that, with the encouragement of Abscate here, we decided to buy it back from the insurance company and make a run at resurrecting it ourselves.

It required about $500 in replacement parts: hood, radiator+intercooler+AC condensor, grill, bumper cover, head & fog lights, power steering pump & line, radiator support, etc

And a lot of measuring, hammering and restraightening in the passengers front corner.

Image

We were fortunate that there were lots of donor XC70s in the yards and almost everything was bolt-on replaceable.
But the fact that there are subtle differences in some of the parts, like the PS pump, did cost us some time.

Image

After about 5 days worth of parts hunting in the boneyards and hard restoration work in the garage, Blue is back on the road!
The hood color match is very close, but not exact. That's easy to fix once a matching XC70 shows up in the yards.
We even upgraded her to the $$$ late model HID lamps.

Needless to say, our daughter is over the moon.

Image

User avatar
abscate
MVS Moderator
Posts: 35293
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1503 times
Been thanked: 3817 times

Post by abscate »

MVS totally approves this topic, with the Husky bark of approval
Attachments
IMG_0357 (1).jpg
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
Has thanked: 8 times
Been thanked: 958 times

Post by RickHaleParker »

Be glad Moose don't come this far south. One cannot toss a Moose like she did that deer.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

User avatar
BlackBart
Posts: 6497
Joined: 10 December 2016
Year and Model: 2004 XC70 BlackBetty
Location: Over the far far mountains
Has thanked: 927 times
Been thanked: 884 times

Post by BlackBart »

That's impressive work - you did all this at home? Did you need to replace that upper crossmember / radiator support?

I hate deer at dusk. Ugh.
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

User avatar
matthew1
Site Admin
Posts: 14472
Joined: 14 September 2002
Year and Model: 850 T5, 1997
Location: Denver, Colorado, US
Has thanked: 2652 times
Been thanked: 1245 times
Contact:

Post by matthew1 »

Great work indeed. I’ve been on that stretch of road many times. That deer caught serious air.

Thanks for joining and posting, sanchius.
Help keep MVS on the web -> click sponsors' links here on MVS when you buy from them.

Also -> Amazon link
. Click that when you go to buy something on Amazon and MVS gets a cut!

1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

How to Thank someone for their post

Image

sanchius
Posts: 4
Joined: 10 December 2016
Year and Model: 2002 V70VC
Location: Colorado

Post by sanchius »

abscate wrote: 08 Nov 2019, 08:40 MVS totally approves this topic, with the Husky bark of approval
Tuna our Husky, says, "Thanks, Abs!"

Image


BlackBart wrote: 08 Nov 2019, 09:39 That's impressive work - you did all this at home? Did you need to replace that upper crossmember / radiator support?
Thanks! Yes and Yes.

The original black upper radiator support xmember was crumpled, but the new one you see was a dead simple bolt-on replacement that provided a great alignment template for reattaching & straightening the broken/twisted px-side light & radiator support frame (the light-colored wrinkly diagonal piece between the center of the red farm jack and the black AC fill port in the pic above).

That black top xmember also provides great camouflage covering the crumpled HL/Rad support frame below it.
There's very little visual evidence of the damage now.

We spent a lot of time making the part to replace the broken px-side bumper tab that the lower px-side of the xmember bolts to and reattaching the broken spot welds on the HL/Rad support frame so that everything was properly located and aligned.

But this was not our first rodeo and my son did most of the hard work.

He was particularly outstanding in figuring out how to relocate the interface wiring harness pins to run the new HID's off the old harness.
Last edited by sanchius on 08 Nov 2019, 11:00, edited 1 time in total.

User avatar
850 LPT
Posts: 1961
Joined: 27 May 2011
Year and Model: 96' 850
Location: CT
Has thanked: 331 times
Been thanked: 242 times

Post by 850 LPT »

Wow, I am really glad your daughter and her boyfriend came out of that unharmed.

You did some really nice work on that car, very impressive.
And I applaud you to your choice to save it.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

sanchius
Posts: 4
Joined: 10 December 2016
Year and Model: 2002 V70VC
Location: Colorado

Post by sanchius »

Daughter called a few nights ago. "Dad, Blue just died on me. It starts fine, but when I put it in gear it just dies."

"OK, let me see what I can find. But since I'm back in Nevada, you and your brother will need to fix this."

I google various Volvo sites for the symptoms, possible causes and solutions to suggest to them...
- Might be a locked up torque converter, did the trans fluid get contaminated somehow with the deer hit?
- Unclean MAF or throttle sensor?
- Did a sensor connection/wire get damaged or missed reconnecting?
- Big vacuum leak somewhere?
Hopefully it's whatever is cheapest/easiest to fix.

This is a solid, well-maintained vehicle, so I'm not too worried.
I amazon them a cheap but well reviewed OBDII reader to get more data.

Son called last night. He has found the problem.
We missed tightening a hose clamp and one of the turbo hoses popped off the intercooler.

Really BIG vacuum leak.
The upside is that this is a 2-minute, 0$, fix.

Whew, I love easy ones...

User avatar
BlackBart
Posts: 6497
Joined: 10 December 2016
Year and Model: 2004 XC70 BlackBetty
Location: Over the far far mountains
Has thanked: 927 times
Been thanked: 884 times

Post by BlackBart »

sanchius wrote: 14 Nov 2019, 11:07Really BIG vacuum leak.
haha, yes!

I sometimes get the call from another city where the child is stuck in the middle of an intersection blocking traffic, in the rain, at night, and "it keeps stalling, dad!"

"umm...uhhh...I never said I knew what I was doing!"
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

User avatar
abscate
MVS Moderator
Posts: 35293
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1503 times
Been thanked: 3817 times

Post by abscate »

Sanchius

Blue looks like Arctic Pearl Metallic - Colour code 444 - can you have Ms Sanchius snap a pick of the inner plate on the left fender and confirm? We will watch our for matching hoods out here - a lot more activity out here in Volvo Boneyards

I love how quickly she re-composed, well done.

On that stall out - a quick way to check for vacuum induction leaks that are giving poor running.

Car off, disconnect MAF

Start car and try. You will pop a MAF code, but if unmetered air is getting in, the disconnected MAF will force the ECU to run from lookup table instead of metering, and it will run quite well.

Woof!
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Post Reply
  • Similar Topics
    Replies
    Views
    Last post