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Engine swap

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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KevinCro
Posts: 28
Joined: 28 January 2020
Year and Model: 2004 xc90
Location: Kentucky
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Engine swap

Post by KevinCro »

Hey guys. I sourced a good engine from a local junk yard for my 2004 XC90. Ive seen a couple videos about how to remove the engine. The videos I’ve seen either pull the engine out the front or drop it out the bottom. Why couldn’t I just hoist it out the top like normal? Seems like these people went to a lot of extra work. What am I missing?
2004 Volvo XC90 T6 169k miles

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SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
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Post by SuperHerman »

If you have a hoist it is much easier. That is how the car was assembled - the entire thing just drops down. When I had transmission work done, the shop dropped the entire engine and transmission in a few hours.

Coming out the top on SUVs is tougher because of the added height needed. On my old Range Rover I had to put the car on the lowest jack stands I could find to dip the nose low enough so I could get the cherry picker with engine to clear the frame.

KevinCro
Posts: 28
Joined: 28 January 2020
Year and Model: 2004 xc90
Location: Kentucky
Has thanked: 7 times

Post by KevinCro »

Thanks for the info. Is it possible to pull the engine without pulling the transmission? If not that’s fine, I’m just trying to understand. I have done engine swaps on rwd and 4wd but this is the first front wheel/all wheel drive that I’ve done. If it’s just not possible, or just so hard that it’s not doable, that’s fine. Just would like some guidance before I start taking axles out and what not. Thanks so much.
2004 Volvo XC90 T6 169k miles

Masscomguru
Posts: 132
Joined: 18 November 2012
Year and Model: 2010 XC90 V8
Location: Massachusetts
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