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V8 with funny start up sound

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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NorCal1985-245DL
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V8 with funny start up sound

Post by NorCal1985-245DL »

Hi,

I recently purchased a 07 xc90 v8. I’m not familiar with the vehicle yet and was wondering if this sounds normal with a cold start up or is it something to be concerned about? After the engine warms back up the sound goes away.

Thanks in advance,

David
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bmdubya1198
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Post by bmdubya1198 »

It's definitely one of the pulleys. I recommend replacing the two idler pulleys ASAP. They are known for seizing up and ripping off the timing cover... and the repair is not cheap or easy. Idlers are around $50 a piece, whereas a new timing cover is $350, plus another $400 in gaskets and whatnot.
The tensioner may also be an issue, but that doesn't tend to lock up like the idlers do. You can also check all of the pulleys by removing the serpentine belt and feeling them for play. I bet the idlers both feel pretty nasty.
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NorCal1985-245DL
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Post by NorCal1985-245DL »

Thanks for responding. How do I get to the belt to remove it and check the pulleys? I can’t find any repair info on the web. Is it a simple to do or do I need a shop?

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Post by bmdubya1198 »

It's not too hard to remove with the right tools. Here is a great writeup. https://forums.swedespeed.com/showthrea ... eplacement
00 V70R Venetian Red/Charcoal M56 Swapped 214k
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Roger_850T
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Post by Roger_850T »

I agree, the bearings on one of the pulleys is dry and probably likely to fail soon. Depending upon the exact failure, that can damage the timing cover (which they are bolted to,) and be quite an involved repair. Much better to replace them before they seize.

You could disassemble and figure out which pulley is squeaking and replace just that one, or you can replace the belt and everything it turns, and not need to tough it again for 100k miles. That would be two pulleys, the tensioner, and maybe the water pump, too. It's a fair bit of parts, but then it would be done.

Note on the tensioner - it's not cheap. Some people disassemble and replace just the bearing on the pulley, others do the whole thing. (I've just done the whole thing.)

Good luck!

Roger
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Post by bmdubya1198 »

Roger_850T wrote: 04 Sep 2020, 18:23 I agree, the bearings on one of the pulleys is dry and probably likely to fail soon. Depending upon the exact failure, that can damage the timing cover (which they are bolted to,) and be quite an involved repair. Much better to replace them before they seize.

You could disassemble and figure out which pulley is squeaking and replace just that one, or you can replace the belt and everything it turns, and not need to tough it again for 100k miles. That would be two pulleys, the tensioner, and maybe the water pump, too. It's a fair bit of parts, but then it would be done.

Note on the tensioner - it's not cheap. Some people disassemble and replace just the bearing on the pulley, others do the whole thing. (I've just done the whole thing.)

Good luck!

Roger
You can order the tensioner pulley separately? I didn't know that.

As of now, I think Tasca comes in cheapest on the tensioner at around $187.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Roger_850T
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Post by Roger_850T »

bmdubya1198 wrote: 04 Sep 2020, 22:34
You can order the tensioner pulley separately? I didn't know that.

As of now, I think Tasca comes in cheapest on the tensioner at around $187.
I've heard of some people going as far as to remove and replace the bearings from both the idlers and the tensioners. It really brings the cost down, if one has the tools to do it. (I do not. I wish I had a good press!)

I did look it up, and if I'm reading my notes correctly, the bearing (at least the idler) is SKF # 6203 2RS JEM. Aka Grainger 23Y203 at $14.15 each.

Let me know if you try that route, I want to know how it goes, and specifically how you get the old bearing out!

Roger
11 XC60 137k
08 V50 Project... Still in pieces
05 XC90 V8 213k
95 854T 350k Still my favorite daily driver
02 V70 186k+ Gave to my daughter, still going strong
03 S80 111k (crashed, but driver walked away unhurt)
93 945T 217k (gone to be parted out)
87 245 300k+ sold, still going afaik
84 264 Diesel, RIP at 160k
78 242 manual everything.
73 P1800ES, fun until the rust set in...

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bmdubya1198
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Post by bmdubya1198 »

Roger_850T wrote: 06 Sep 2020, 22:07 I've heard of some people going as far as to remove and replace the bearings from both the idlers and the tensioners. It really brings the cost down, if one has the tools to do it. (I do not. I wish I had a good press!)

I did look it up, and if I'm reading my notes correctly, the bearing (at least the idler) is SKF # 6203 2RS JEM. Aka Grainger 23Y203 at $14.15 each.

Let me know if you try that route, I want to know how it goes, and specifically how you get the old bearing out!

Roger
Huh... interesting. I may look into that. If I do it, I'll certainly post a thread with the results!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

NorCal1985-245DL
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Year and Model: 1985 245DL
Location: Northern California

Post by NorCal1985-245DL »

I decided to take it to a volvo mechanic today and had the 2 idler pulleys, the belt tensioner and belt replaced. plus a software update. He said there was a small leak in the power steering pump but I decided not to replace it. In hind sight perhaps that was the source of the noise.

$1300 dollars later and I hope the noise is gone. I’ll find out tomorrow morning when I start it up.

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Post by ggleavitt »

Sad part about the power steering pump, it's not going to stop seeping and you'll need to pull the belt (tensioner) again to replace. Can see photo for where it starts, drips out the front of the engine under the pump and makes a mess but eventually runs to the rear of the engine through the valley, confusing the source of the leak. One truth about the Volvo V8 in my opinion, sooner or later you'll replace the pump. Mine started seeping at 125k miles.
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