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P80 Sachs quick strut mount - double failure AUG 2020

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

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abscate  
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P80 Sachs quick strut mount - double failure AUG 2020

Post by abscate »

Just to document this.

working in a project car, new quick struts installed JAN 2019

Car sat from JAN 2020 to AUG 2020 due to engine work.

After completion, right front spring suddenly fractured and took out a brand new tire. The initial failure released the spring tension which induced a clean new fracture in the spring up top - part of this shot sideways into the tire and opened the sidewall.

Two days later, the left front spring also fractured with no further damage.

Both failures show evidence of crack, corrosion intrusion, and final fracture shear. Both shear faces are heavily rusted, despite being in a dry envoronment.

Mileage on struts estimated 5000 miles.
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ZionXIX
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Post by ZionXIX »

How does that even happen? I've been thinking of buying the quickstruts from FCP. Should I avoid those?
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Post by scot850 »

Wow! I would certainly be asking questions of the supplier! This is a dangerous product and may be faulty manufacture.

Good luck resolving it.

Neil.
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Post by matthew1 »

Yea, that crosses the line from crap manufacturer to simply dangerous. Sorry that happened to you, Steve.
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Post by abscate »

It’s a small sample so we cannot draw conclusions Based on this. Discussions ongoing
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Post by 850 LPT »

I am quite shocked that this happened. As you probably know, I was the one who installed these. The overheating problem may have been a blessing in disguise. I don't want to imagine what could have happened to Mark's daughter if this happened while she was on the road.
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Post by cn90 »

Most reviews of Quick Struts on FCP website are good.
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Post by abscate »

I’m very happy these were driveway and low speed incidents, although Ms VERMONT is a cool headed and two hand on the wheel driver.
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Post by scot850 »

I am wary of FCP Euros positive product reviews. I gave a couple of negative reviews for crap products without being insulting and they were never included on the products. So apart from their pricing having gone way up over the last couple of years, they are mostly no longer competitive for those of us North of the 49th. Warranty is great, but rather have a safe product and not have to use the warranty!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
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Post by Sveedy »

Based on my somewhat limited experience with forging, I'd say that those springs were not tempered correctly in the factory.
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