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DIY 2004 V70 Sachs Quick Strut (FCPEuro)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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cn90
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DIY 2004 V70 Sachs Quick Strut (FCPEuro)

Post by cn90 »

My 2004 V70 2.5T with 110K struts are still OK but you can tell the springs are rusty and it is about 60% in terms of performance, not bad but time to replace them.

Luckily FCPEuro sells the Sachs Quick Struts 033078, which at $250 is very good.
- Car drives very well now, especially when cornering.
- It sits about 2" higher but the old springs were sagging so this is normal for car to sit 2" higher, it will settle down with time.

The video by FCPEuro is so good, please watch it and make note:



I only need to add some photos to show some tricks.

Tools/Torque:
- 13-mm socket for tops nuts (25 Nm)
- 10-mm socket for wheel speed sensor
- 18-mm wrench
- 18-mm and 21-mm wrenches for knuckle nuts and bolts (65 Nm ---> another 90 degrees)
- Propane torch

1. Struts: new and old. Note the location of the Plastic Mount for the speed sensor.
If you are not careful, you can break the tiny prongs on the plastic bracket, no big deal, zip ties can fix anything LOL!
Make sure you watch the video above carefully so you don't mess up the plastic dowel part of the plastic bracket.

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2. One week before doing this job, add some oil on these parts, it takes a long time to penetrate into the threads.
- I made the mistake of last-minute PB Blaster, even after the nut was removed, I saw little oil further down the nut.
So start early, one week before.
- If you heat the nut on the endlink, use only 10-15 seconds to avoid damage to the rubber boot covering the ball joints of the end links.
- I place a piece of card board above the OUTER CV Rubber Boot to avoid damage to the rubber boot.
- I use the Torx Key to temporarily hold the strut in place.
- I also measure the alignment using my carpenter tool (once the car is up on jack stands, do NOT change the setup), this way when I have the new strut in, I know where to adjust the camber. Not sure, then split the distance of the 18-mm/21-mm nut and bolt area, i.e., let go the knuckle then push it inward, now split the distance in half. I did this and it went well, steering wheel still dead center. I did not get alignment but you should.

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3. The 90-degree turning business. Make sure:
- Mark the nut with Sharpie let's say at 9 o'clock.
- After 90 degrees, the black mark should be at 12 o'clock.
- The 18-mm wrench used for counter-hold: make sure it stays in the exactly the same place so the 90-degree turn is executed correctly. In other words, you don't want to allow the 18-mm wrench to move during the 90-degree turn.

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4. The casualty of salt corrosion.
- Before starting this job, get a few of these T40 sockets at Home depot, Menards hardware etc.
They are about $2/each, but you don't want to stop the job, drive down the hardware store for the $2 tool.
- I broke 2 of these T40 tools!
- The Great Neck T40 "L" key broke clean.
- The Lisle T40 socket (black color) was "twisted" and then broke off.

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Last edited by cn90 on 30 May 2019, 06:28, edited 1 time in total.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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MoVolvos
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Post by MoVolvos »

-
cn90, does the quick struts indicate country of origin? I purchased a set of Gabriel's for the 98 S70 T5 but their quick strut line up is not very broad. Those work well for the 2 years or so I own it.

I am thinking about the following for the 2003 S80 T6. They have it and are about the same price as the 2004 quick struts in the link. When I look on eBay, Amazon, FCP and others they are all looking about the same.

Lifetime
https://www.1aauto.com/volvo-s60-s80-v7 ... 732&y=2004

10 Years
https://www.am-autoparts.com/products/s ... 569&y=2004

I've purchased from FCP, eEuroparts, IPD and the two above sites. I know FCP stands by their products though I forgot to return a mount so didn't get a refund. Am-Autoparts also stood by their products on a set of brakes I purchased.

Had to replace a blown rear shock for the S80 so I purchased something real inexpensive just get it on the road. After the Trango Shift Kit worked well in the GM trans for the S80 I am now going to increase the budget for the parts on the S80 as it has less than 130K miles. Pertaining to the inexpensive rear shocks the company has their name stamped on it. I found another company on Amazon selling the ECCPP parts with their own name on the box. This company actually emailed after the purchase to let me know if I had an issues with the product just to call them.

2003 S80 T6 Warranty: Lifetime
https://www.ebay.com/itm/291595168581
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

tardcart
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Post by tardcart »

with out knowing more about the springs and bearing Im thinking I would rather have rusty volvo than new aftermarket.

cn90
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Post by cn90 »

The reviews are good at FCPEuro:
https://www.fcpeuro.com/products/volvo- ... sac-033078

Do NOT use Gabriel.

Spend a little more $ and get Sachs.
The Box of 033078 does not specify where it was made, but according to FCP, it was made in Turkey.
Do NOT worry about country of mfg.
Pay attention to the brand. Sachs is a great name and they hardly ever screw up anything.
Their QA is excellent.
I can tell you all the components in this quick strut are very good, likely all Sachs stuff.

Also, FCPEuro gives LT warranty.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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abscate
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Post by abscate »

The devil is in the details of what is on the top of the Sachs kit - is it a good strut mount and hardware or CRaP?

The warranty isnt worth too much to me - I want 100k miles plus out of struts without having to do the job again.

alldata lists both struts as 1.9 book hours...really? I figure 4 hours to do both easily once you hit rust and those stabilizer links.

Add in a FWA when you are done, too.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cn90
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Post by cn90 »

Update 2007 S60 2.5T with 115K miles...

- Quick Struts no longer available.

- No problem, back to basic.

- P.O. had a local shop installed Chinese struts (Autozone BS) at 90K. About 20K miles later, they are kaput.

S60-Strut-01.jpg
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- Not only that, the shop installed a spring seat wrong:
* On the LEFT side (YELLOW curve) = correct.
* On the RIGHT side, note how the coil made impression on the spring seat (YELLOW arrows)!
This tells you young technicians these days at these cheap shops are not properly educated in
car repair...this is basic stuff!

S60-Strut-02.jpg
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- Old stock spring is green, there are simply too many choices of springs (Volvo thingy), I just bought the Lesjofors
9465464 bc this is the most commonly sold by autohausaz and FCPEuro etc.

S60-Strut-03.jpg
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- Three (3) spring compressors feel much safer than 2! For cushion on the spring compressors, I cut the "finger"
off the rubber gloves and used as cushion to prevent marring the paint work (probably not necessary).

S60-Strut-04.jpg
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- List of products:
* Metal Plate: Volvo
* Bump Stop: Febi
* Bellow: Volvo
* Bearing Plate: Febi (Germany)
* Spring Seat Sachs (Germany)
* Bilstein Strut is B4. NOTE that Bilstein strut already has the bracket for the wheel speed sensor,
thus no need to transfer the plastic bracket over. You only need to transfer this plastic bracket if you use Sachs strut.

* I re-used the rubber cushion at the bottom of the spring. This part is expensive and not really needed.
Some cars don't even have this rubber cushion. You can buy Volvo brand but very expensive.
If you are creative enough, get a rubber hose and split it lengthwise and put it there. Anyway, I re-used
the stock Volvo rubber cushion.

S60-Strut-05.jpg
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--
Last edited by cn90 on 26 Apr 2022, 14:32, edited 1 time in total.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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Post by ignatz »

I recently put a Sachs spring seat and Febi strut mount on the passenger side of my 02 V70. It really quieted down the cold morning clunking. Replacing the seat and mount went well. The sway bar link was rusted bad enough that the upper one, I could cut off with my Dremel. The lower one was cut off with a hack saw blade with a handle. What a battle!
Tomorrow it's rear brakes, rotors and parking brake shoes.
2002 V70 2.4
2005 S60 2.5t awd
2006 S60 t5 stick shift

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Post by ignatz »

I ended up putting the rear brakes on today. Three of the four parking brake linings were off their shoes. It nice to have a parking brake works again.
2002 V70 2.4
2005 S60 2.5t awd
2006 S60 t5 stick shift

cn90
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Post by cn90 »

- Update on the 2007 S60...

The ride is so nice now. Car is very smooth and controlled on highway now that I have these on the car:
- New Front Bilstein Struts + Lesjofors Coil Springs.
- New Rear Bilstein B4 shocks.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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Post by abscate »

Those Torx on the stabilizer bar links are useless in the rust belt.

I’ve found this works well.
39 seconds of propane heat on link nut.
Jack under bottom link and lift bar with medium pressure, maybe 6 cm lift or so
Hit the 15 mm with an impact
The upwards pressure locks the link from turning and acts like a counter hold

Courtesy of wizechtmgr!
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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