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Interior Swap and Aftermarket Audio System Upgrade

Everything on the Volvo S80. Sometimes called an "executive car", the S80 was Volvo's top-of-the-line passenger car. P2 platform.
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CorpsOfficer
Posts: 15
Joined: 31 January 2018
Year and Model: 2006 S80
Location: Pennslyvania
Has thanked: 4 times
Been thanked: 4 times

Interior Swap and Aftermarket Audio System Upgrade

Post by CorpsOfficer »

Introduction
I've lurked in this forum for many years but never had the courage to post anything besides a silly DICE-related question. Recently, I embarked on the most ambitious automotive-related project I attempted yet, and want to document my progress here. I don't think most of what I say will be anything new, but maybe I'll be able to help somebody who is doing something related to their car.

The Premise
My fool self totaled my first car, a 2006 S80, about a year-and-a-half ago. I then bought the (almost) same exact car: same model, same trim, same engine, same year, and same driveline. The only two differences are exterior and interior color. My old car had a beige interior while the new one is black. I retained salvage of my old car and now want to swap the beige interior into my new S80. I am a special individual who does not like black interiors. To make matters extra spicy, I also want to upgrade the audio system while the car is apart. I plan to add an aftermarket head-unit, amp/dsp combo and the missing center speaker that HU-850 equipped S80's had.

Disclaimer
I'm still new to making detailed write-ups, so I'll post some picture of my progress as a test first. As I complete the job, I'll either edit this post into a giant documentary, or reply here with individual segments (seat removal, dashboard, carpets, etc.) Please let me know if I'm doing something wrong and if there is a 'preferred' picture sharing solution. I am using Dropbox for now.

Progress So Far
I have the passenger side carpet and seat removed, along with the center console. I only have enough pictures to walk through the radio and CCM removal process, so I'll do that as a start farther down below.
https://www.dropbox.com/s/e0kficldziu5s ... 0.jpg?dl=0
https://www.dropbox.com/s/x9ttzjvu9xotb ... n.jpg?dl=0

Radio and CCM (Climate Control Module) Removal
Do not remove ANY connections to the CCM with the battery connected to the car! Doing so will set ABS code(s) that can only be cleared with VIDA or more expensive scan-tools. I perform this job with the battery disconnected.
  1. Pry up the bezel surrounding the gear selector level with a thin tool that won't mar the plastic trim. The bezel clips are not that aggressive and should give way easily.
    https://www.dropbox.com/s/dhomx3udzw7se ... 4.jpg?dl=0
  2. Set the parking brake if it is in working order, otherwise one will have to hold the service brake down for steps 3-5. Applying wheel chocks to the vehicle is also a suitable alternative.
  3. Insert the vehicle key into the ignition and switch to position I. Move the gear selector to N, D, or far enough to move the bezel with the gear selector rearwards. Look under the CCM for two T-25 screws and unscrew them:
    https://www.dropbox.com/s/jnobj3nnxpgf5 ... s.jpg?dl=0
    The center console is missing in the picture.
  4. Pull out the CCM far enough to expose two more T-25 screws below the radio and behind the CCM. Remove these screws, which are holding a metal bracket connected to the radio.
    https://www.dropbox.com/s/vajgw2fka40o4 ... 8.jpg?dl=0
  5. The radio and CCM are now free to be removed from the vehicle once their associated wiring connectors are disconnected. Return the gear selector to P after the radio or CCM is removed.
I don't have a good picture for this, but it is possible to move the gear selector without battery power. Under the gear selector bezel, on the left side of the vehicle, is a white plastic detent that can be pushed down while moving the gear selector away from P.

CorpsOfficer
Posts: 15
Joined: 31 January 2018
Year and Model: 2006 S80
Location: Pennslyvania
Has thanked: 4 times
Been thanked: 4 times

Post by CorpsOfficer »

Update
Donor car interior is completely stripped other than center console. (saving that bit of fun for last) I just started work pulling the interior out of my running car. I have almost all the new components for my audio system upgrade: Pioneer head-unit, JBL DSP/amp combo, Infinity reference speakers/tweeters for front/rear, tons of wiring kits, steering wheel controls adapter, and some sound deadening. I'm still looking for an aftermarket center speaker and that pesky center speaker retainer that only came in HU-850 equipped cars.

Glovebox Assembly Removal
  1. Remove the fascia trim panel below the center console on the right side of the vehicle (on the left side of the foot-well). This is done by rotating a plastic fastener with a coin or flat-head screwdriver counter-clockwise. This fastener is generally hidden by the passenger seat cushion.
    https://www.dropbox.com/s/jfvmfevnnt0fx ... 0.jpg?dl=0
    Once the fastener has been rotated, pry up the trim piece on the fastener side and then pull it towards the rear of the vehicle. Nothing else holds it in other than these directional plastic tabs:
    https://www.dropbox.com/s/6ijvolbfx2n6e ... 6.jpg?dl=0
  2. Remove the fascia panel underneath the glove-box - it's the one with the light in the middle. First unscrew the two T-25 screws holding it in.
    https://www.dropbox.com/s/203rojxj09qvj ... 3.jpg?dl=0
    Then pull the panel downwards. Besides the screws, it is held in place by two metal clips: (turns out my panel was missing one)
    https://www.dropbox.com/s/qwy607nm60jl1 ... 4.jpg?dl=0
  3. The glovebox assembly is held in place by 10 T-25 screws and a small shock. Two wiring harnesses are also connected to the assembly.
    • With the glovebox closed, first remove the two screws near the lamp housing.
      https://www.dropbox.com/s/uudm7v6nh8zpe ... 2.jpg?dl=0
    • Open the glovebox and locate the two plastic stop tabs behind the inside of the glovebox.
      https://www.dropbox.com/s/yk8yx2l7yixmr ... 1.jpg?dl=0
      https://www.dropbox.com/s/ow92bvvgt3zg6 ... 2.jpg?dl=0
      The felt tabs need to be pushed in front of the non-felt tabs. Once this is done, the glovebox will fall further, and should come to rest against the black and yellow shock on the right side of the glovebox interior.
    • The glovebox shock needs to be disconnected.
      https://www.dropbox.com/s/qidgxzcyampln ... k.jpg?dl=0
      One has the option of disconnecting it from the dashboard (keeping it attached to the glovebox housing), or unscrewing the bottom of the shock from the glovebox housing. Only ONE of these needs to be done! I prefer unscrewing it from the bottom even though it is much harder to re-connect it later. The top connection is done with four plastic 'fingers' that break really, really easily. Even if they don't break now, they tend to break randomly in the near future after having been jostled. This results in a floppy glovebox that makes passengers question their life choices. To remove the shock from the top connection, simply pull the top of the shock towards the rear of the vehicle. To disconnect the bottom of the shock from the glovebox, unscrew the screw holding the bottom of the shock,
      https://www.dropbox.com/s/wj68wekg2l0av ... w.jpg?dl=0
      -then push the shock towards the right side of the vehicle. The glovebox will free fall once the shock is removed, so be ready to catch it or otherwise support it.
    • With the glovebox at the bottom of its travel range, the remaining 8 screws holding the assembly in place should be easily accessible. Unscrew them. The most hidden screws are the two closest to the golvebox's hinges, in these crevices:
      https://www.dropbox.com/s/jm0yxz7s3drt8 ... 1.jpg?dl=0
  4. Pull the glovebox assembly out. The only things holding it in place at this point are some loose plastic clips. As it is withdrawn, make sure to remove the two wiring connectors attached to the glovebox light and foot-well light.
    https://www.dropbox.com/s/yk1ditz4fl9t8 ... 1.jpg?dl=0

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