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by e777
07 Jun 2024, 07:49
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 91 240 steering rack rebuild kit
Replies: 0
Views: 339

91 240 steering rack rebuild kit

Hello: Has anybody successfully rebuilt a power steering rack on a 240? I am tempted to try my hand at this. I have 30+ years working on cars, but have never done this repair. IPD has a rebuild kit containing loads of tiny parts, so I am wondering if this is beyond me. Any assistance would be apprec...
by e777
28 Jan 2023, 16:47
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: '93 940 / Water pump install: Is the problem me or the pump?
Replies: 1
Views: 1192

Re: '93 940 / Water pump install: Is the problem me or the pump?

I am now able to answer my own post. I pulled off the Autozone pump and refit the HEPU without any problem. Then tried to refit the Autozone pump again and no dice. I then took various measurements on the pumps themselves and found that the spacing on that top bolt hole on the Autozone pump is some ...
by e777
27 Jan 2023, 07:56
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: '93 940 / Water pump install: Is the problem me or the pump?
Replies: 1
Views: 1192

'93 940 / Water pump install: Is the problem me or the pump?

I have installed several water pumps on B230f motors over the years and never had a problem. I have always used HEPU pumps. For convenience, I decided to go with an Autozone pump. I am now on day 3 of trying to get it seated properly. I cannot get that top bolt in even when applying great upward pre...
by e777
23 Oct 2021, 14:37
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 91 240 wagon - bizarre electrical problems
Replies: 5
Views: 704

Re: 91 240 wagon - bizarre electrical problems

Yes, will do. I looked at the light switch wires recently and they looked fine. But I will follow them down farther to see what's there, if anything.
by e777
23 Oct 2021, 13:59
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 91 240 wagon - bizarre electrical problems
Replies: 5
Views: 704

Re: 91 240 wagon - bizarre electrical problems

Ah, OK, I will check that, although I have seen no signs of crumbling. I thought this was mostly an issue from 86-88. Then again, with a car this age, even a good harness can be compromised. I will check it out.
by e777
23 Oct 2021, 13:46
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 91 240 wagon - bizarre electrical problems
Replies: 5
Views: 704

91 240 wagon - bizarre electrical problems

The issue I am about to describe is the latest chapter in some struggles I have had getting the brake lights to work properly, (I did manage to fix the brakelights...until they unfixed themselves some days later :( ) Anyway, here is what I am now dealing with (a real gem of an electrical problem). -...
by e777
03 Sep 2021, 12:04
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 90 740 cylinder head removal/refitment
Replies: 3
Views: 740

90 740 cylinder head removal/refitment

This will be the third head on a B230F that I have replaced (three different vehicles). For the first two, I had the heads machined at a shop before refitment. In the interest of saving some cash, I am wondering if this is really necessary if one just gives the mating surface a thorough cleaning. Th...
by e777
18 Jul 2021, 17:08
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 88 240 - grinding noise from rear end
Replies: 6
Views: 1593

Re: 88 240 - grinding noise from rear end

I jacked it up yesterday and determined that the tranny is making the grinding noise. I have managed to avoid replacing the tranny on any of my Volvos for a good 15 years, but it was bound to happen. Ironically, this is the youngest of the bunch (190K miles). I have a spare AW70 that I will install....
by e777
16 Jul 2021, 16:26
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 91 240 wagon - exterior light problems
Replies: 2
Views: 1060

Re: 91 240 wagon - exterior light problems

Sounds to me like a low voltage battery or bad power connections. The attempt to start requires more current than the battery can provide and everything goes dark. If the the car starts and runs ok, then check power connections to the ignition switch. Position 2 and 3 may have different connections...
by e777
16 Jul 2021, 16:24
Forum: 240, 740, 760, 780, Bertone, 940, 960, V90, S90
Topic: 93 940 power seat tracks out of alignment
Replies: 4
Views: 1492

Re: 93 940 power seat tracks out of alignment

I am not directly familiar with the power seat drive, but I expect there is a drive shaft powering both seat rails. If you have had the drive apart for repair, you likely got one rail ahead of the other and out of alignment. Rework as needed. volvolugnut Yeah, it's actually a pretty complicated aff...