nlemerise over on Swedespeed shared this (also added to our database)...includes pictures...great write-up:
Inner and Outer Tierod End replacement tutorial
This topic is in the MVS Volvo Repair Database »
Inner/Outer Tie Rods DIY - S70, V70, 850, XC70
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MadeInJapan
- MVS Moderator
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Inner and Outer Tierod End replacement tutorial
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
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code-man850
- Posts: 210
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- Year and Model: 855T '96
- Location: San Luis Obispo, Ca
Yes I understand how it "should/would" come off. But I felt around for about ten minutes (thats a long time to feel around on one little part) and could not feel any flat spots anywere to fit a pipe wrench or any other wrench onto.
'96 855 Turbo
K&N, H&R, Mobile 1
Its a wagon thing...
You wouldn't understand.
K&N, H&R, Mobile 1
Its a wagon thing...
You wouldn't understand.
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Timberwolf530
- Posts: 44
- Joined: 9 March 2010
- Year and Model: 1994 850
- Location: Indiana
If you're going to replace it with a new one anyway, just use a pipe wrench. You don't need flat spots. They're designed to turn round things. I've used them for that in the past and you get lots of leverage.
1994 850 Wagon - My car is on it's 3rd generation in my family. "I don't look at it as doing repairs, I see it as doing a complete restoration one part at at time."
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code-man850
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- Year and Model: 855T '96
- Location: San Luis Obispo, Ca
Ahhhh ohhhhh, gotchya. I'll be tryin that this weekend.
'96 855 Turbo
K&N, H&R, Mobile 1
Its a wagon thing...
You wouldn't understand.
K&N, H&R, Mobile 1
Its a wagon thing...
You wouldn't understand.
- matthew1
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Fork in the road: Outer goes there, Inner stays here
Outer tie rod questions and tips on 850, S70, V70, XC70, and V70 XC older than model year 2001 let's put in Outer Tie Rod Replacement Tutorial - 850, S70, V70, XC70. Inner tie rod questions and tips we'll use this topic. It's not as though either inner or outer is that big of a job or terribly different from each other, but since we have two topics, might as well keep each focused. Thanks!
Outer tie rod questions and tips on 850, S70, V70, XC70, and V70 XC older than model year 2001 let's put in Outer Tie Rod Replacement Tutorial - 850, S70, V70, XC70. Inner tie rod questions and tips we'll use this topic. It's not as though either inner or outer is that big of a job or terribly different from each other, but since we have two topics, might as well keep each focused. Thanks!
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1998 V70, no dash lights on
1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace
2004 V70 R [gone]
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1998 V70, no dash lights on
1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace
2004 V70 R [gone]
How to Thank someone for their post

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hausmeister
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Just some info from my experience:
Tried to replace the inner tie rod today, but I utterly failed. Couldn't get the old one off - I tried a wrench (and hammering ist) and also a pipe wrench... no chance (not enough space and also the metal just strips off).
I checked online and there are special tools for this to use with an impact wrench... like this
At least I couldn't do it... so my advice - either get the tool or have the shop do it if you are not sure you can get it open.
At least I didn't ruin it.
Tried to replace the inner tie rod today, but I utterly failed. Couldn't get the old one off - I tried a wrench (and hammering ist) and also a pipe wrench... no chance (not enough space and also the metal just strips off).
I checked online and there are special tools for this to use with an impact wrench... like this
At least I couldn't do it... so my advice - either get the tool or have the shop do it if you are not sure you can get it open.
At least I didn't ruin it.
850 T5-R '95 auto 

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xHeart
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Is the method in the video for inner tie rod applicable to 1997 850 with TRW rack?hausmeister wrote:Just some info from my experience:
Tried to replace the inner tie rod today, but I utterly failed. Couldn't get the old one off - I tried a wrench (and hammering ist) and also a pipe wrench... no chance (not enough space and also the metal just strips off). :x
I checked online and there are special tools for this to use with an impact wrench... (like this )
At least I couldn't do it... so my advice - either get the tool or have the shop do it if you are not sure you can get it open.
At least I didn't ruin it. :roll:
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
- matthew1
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I don't know if my 850 has a TRW, but the problem was the same. I too used a pipe wrench. The tool in that video looks like a lot of work to save a little work.
Help keep MVS on the web -> click sponsors' links here on MVS when you buy from them.
Also -> Amazon link. Click that when you go to buy something on Amazon and MVS gets a cut!
1998 V70, no dash lights on
1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace
2004 V70 R [gone]
How to Thank someone for their post

Also -> Amazon link. Click that when you go to buy something on Amazon and MVS gets a cut!
1998 V70, no dash lights on
1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace
2004 V70 R [gone]
How to Thank someone for their post

-
xHeart
- Posts: 3306
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- Year and Model: 2.0/3.2
- Location: Great Lakes - USA
- Has thanked: 113 times
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I am faced with same. But havn't given up yet. A good rest is what I need first.hausmeister wrote:Just some info from my experience:
Tried to replace the inner tie rod today, but I utterly failed. Couldn't get the old one off - I tried a wrench (and hammering ist) and also a pipe wrench... no chance (not enough space and also the metal just strips off). :x
I checked online and there are special tools for this to use with an impact wrench... like this
At least I couldn't do it... so my advice - either get the tool or have the shop do it if you are not sure you can get it open.
At least I didn't ruin it. :roll:
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
I am trying to source the boots in order to do this repair. I need the SMI boots (Volvo P/N 9191409). It appears that the only name-brand aftermarket for these is "KARLYN." Has anyone ever tried the KARLYN brand boots? Are they any good?
I'm seeing a 2 pack of KARLYN for about $30 on eBay vs $46 each for Genuine Volvo at TASCA.
I'm seeing a 2 pack of KARLYN for about $30 on eBay vs $46 each for Genuine Volvo at TASCA.
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