Hello,
Using inspiration from "marginal" https://www.matthewsvolvosite.com/forums ... =1&t=24106 and "mercuric" - https://www.matthewsvolvosite.com/forums ... 0&p=275374
I used another method for the broken plastic female shaft that moves the dampener. The plastic shaft was broken close to the HVAC duct. I replaced the metal shaft in the electric motor with brass square tubing. Cut the the tubing to an appropriate length so it would fit right into the broken plastic shaft. I misplaced the measurement, but it was approximately 1 7/8".
The brass tubing is 3/16" square. K&S Precision Metals Stock #153. Should be available at local hobby (R/C) shops or ACE Hardware. A little electrical tape on the brass tubing will make it fit snuggly into the electric motor.
97 850 ECC No Defrost/Heat another fix
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combatkarl
- Posts: 120
- Joined: 31 December 2012
- Year and Model: 1997 850 GLT
- Location: Minnesota
- Been thanked: 1 time
97 850 ECC No Defrost/Heat another fix
- Attachments
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- Motor with Volvo shaft - remove and use brass tubing
- Motor.JPG (57.86 KiB) Viewed 483 times
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- Brass Tubing replacement shaft
- Shaft Motor.JPG (57.83 KiB) Viewed 483 times
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- Brass tubing into Dampener plastic. Note electrical tape on motor end of "shaft."
- New Shaft - Dampener.JPG (58.42 KiB) Viewed 483 times
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- Broken dampener shaft
- Plastic Rod.JPG (60.04 KiB) Viewed 483 times
Karl
1997 Volvo 850 GLT
2001 Honda Odyssey
1999 Mazda Miata
2012 Dodge Journey
1984 Honda Nighthawk S bike
1997 Volvo 850 GLT
2001 Honda Odyssey
1999 Mazda Miata
2012 Dodge Journey
1984 Honda Nighthawk S bike
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combatkarl
- Posts: 120
- Joined: 31 December 2012
- Year and Model: 1997 850 GLT
- Location: Minnesota
- Been thanked: 1 time
Now to sort out the Blinking Lights on the ECC. Hopefully my code reader, thanks to "jreed," will work.
https://www.matthewsvolvosite.com/forums ... 5&p=251436
https://www.matthewsvolvosite.com/forums ... 5&p=251436
Karl
1997 Volvo 850 GLT
2001 Honda Odyssey
1999 Mazda Miata
2012 Dodge Journey
1984 Honda Nighthawk S bike
1997 Volvo 850 GLT
2001 Honda Odyssey
1999 Mazda Miata
2012 Dodge Journey
1984 Honda Nighthawk S bike
- jreed
- Posts: 1619
- Joined: 8 March 2009
- Year and Model: '97 Volvo 855 GLT
- Location: RTP, North Carolina
- Has thanked: 352 times
- Been thanked: 192 times
Good luck. Let me know how it goes and if you run into any trouble I'd be glad to help out. 
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94
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