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camshaft alignment

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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Bathilye
Posts: 10
Joined: 15 January 2010
Year and Model: XC90 2003
Location: Dakar-Denegal

Re: camshaft alignment

Post by Bathilye »

OK I see it better now even though it's not yet very clear tool in my mind but I will figure it out very soon.
Is the tool only to hold the two cams solid in their slot but how can we orientate( align) the two cams. There is a picture where the two cams are laid out in the cylinder ,is it the right orientation of the two cams .

vegasjetskier
MVS Moderator
Posts: 1843
Joined: 16 December 2007
Year and Model: 2010 Toyota Prius
Location: Fernandina Bch, FL Formerly - Las Vegas, NV
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Post by vegasjetskier »

There are slots in the back ends of the cams (the end opposite where the pulleys attach). You put a tab from the tool into each slot on the cam and it holds the cams in alignment while you install the pulleys. I suggest you blow up all of the directions to a readable size, then print them out and study them before starting any work.
.

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Bathilye
Posts: 10
Joined: 15 January 2010
Year and Model: XC90 2003
Location: Dakar-Denegal

Post by Bathilye »

I did that but no success yet. Could the crankshaft pulley has been as well removed and not been re-aligned. How can I make sure that the crankshaft is where it is supposed to be when the cams are aligned on their original marks. It's a real mess and do not even know that the crankshaft is in place. Which cylinder should I be looking at when crankshaft is aligned on its mark. Thanks.

seanmathes
Posts: 2
Joined: 8 February 2010
Year and Model: 99 S70 Turbo
Location: Denver

Post by seanmathes »

Can you please tell me what car the manual was from? I am trying to make the tool for my s70 turbo and it looks very similar but I want to be sure.
Also, what manual did this come from? Thanks

Sean Mathes

vegasjetskier
MVS Moderator
Posts: 1843
Joined: 16 December 2007
Year and Model: 2010 Toyota Prius
Location: Fernandina Bch, FL Formerly - Las Vegas, NV
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Post by vegasjetskier »

seanmathes wrote:Can you please tell me what car the manual was from? I am trying to make the tool for my s70 turbo and it looks very similar but I want to be sure.
Also, what manual did this come from? Thanks

Sean Mathes
Haynes for UK. It's supposed to cover V70 from 2000 to Apr 2004 (V to 04 reg) and S80 from 1998 to 2005 (S to 55 reg) Petrol & Diesel.
.

SOLD - 2001 Volvo S80 T6: Mobil 1 Oil & Synthetic ATF, Brake Performance drilled and slotted front rotors, Akebono Euro Ceramic pads and Yokohama Avid V4S tires, 91K miles.

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seanmathes
Posts: 2
Joined: 8 February 2010
Year and Model: 99 S70 Turbo
Location: Denver

Post by seanmathes »

So do you think the camshaft tool dimensions would be the same as the S70?

Bathilye
Posts: 10
Joined: 15 January 2010
Year and Model: XC90 2003
Location: Dakar-Denegal

Post by Bathilye »

I have followed the recommendation so far , have re-assembled all the parts . The engine turns on but two cylinders, the first and the second are not working .What could be the problem.
Thanks so much.

Bathilye
Posts: 10
Joined: 15 January 2010
Year and Model: XC90 2003
Location: Dakar-Denegal

Post by Bathilye »

Please could someone help me out!! I have made the tool locally and followed the recommendation to re-assemble the engine. When completed I could turn the engine , it did fired but the two first cylinder seem to not responding. I replaced the sparks and checked the injectors ,they seem to work fine . what else might I check ???

chunta8o
Posts: 1
Joined: 19 August 2010
Year and Model: XC90,2003
Location: US-TX

Post by chunta8o »

Hello Vegas,

I have the same Engine but I can not see the marks in the gears looking from passenger side but if I see from drivers side I can se marks in the gears When I saw them I noticed that there is around 45-60 degrees of disalignment between camshaft gears.

Is that possible that car works under these conditions?? car is working now but with very reduced power it acelerates very slow and sounds like a diesel engine.

Should I uninstall timing belt, gears and align everything??
I appreciate in advice you valuable advise!!

Best Regards
Edgar

Retired MVS Contributor

Post by Retired MVS Contributor »

Were the timing gears removed from the camshafts?...The marks should be on the right side (passenger) and it sounds like the gears were taken off and then re-installed back wards with the wrong side facing out to the right...If it is 45-60 degrees off, there is a good chance that the pistons are striking the valves which might cause noise that would sound like diesel clatter...I would expect to find bent valves...

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