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Do it yourself ABS module repair. Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Do It Yourself ABS Module Repair
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thecheat
Posts: 533
Joined: 9 July 2010
Year and Model: 1996 850 Turbo Wagon
Location: Sunrise, FL

Re: Do it yourself ABS module repair.

Post by thecheat »

Just a quick tip... I didn't have a ratchet small enough to reach in therewith my e5 bit so I improvised.

I found a hex bit (like one of those interchangable bit drivers) to 1/4 inch drive socket adapter and used a closed end 1/4 inch wrench to turn it. The bit I had was fairly long, about two inches without the socket and had good reach. I removed the air box and used my right hand over the abs unit to position and hold the wrench and my left hand between the abs unit and transmission to turn the wrench. I only needed the wrench to break the bolts, then I used the socket and adapter to unscrew them by hand.

15 minutes to remove, forever to carefully open and fix, and another 15 to reinstall.

I used a dab of flux on each leg to help the solder reflow. I had a 30 watt iron for the pins and a 150 watt gun for the power lugs. I reflowed and tested each leg to make sure I only had to do it once. Then I sealed it with a lot of rtv.

zdh
Posts: 9
Joined: 19 May 2010
Year and Model: 1999 S70 NA
Location: Canada

Post by zdh »

Quick question: My module is enroute to Module Masters for repair, but when I removed the module I forgot to take out the fuse. I take it this is fuse #4 from the main fuse box? Is there any damage to leaving the fuse in? Car has been driven a few kilometers since taking the module out. I thought I better ask this to prevent any damage to the hydraulics.

IVIUSTANG
Posts: 562
Joined: 14 February 2009
Year and Model: 2006 XC70
Location: Saskatchewan. Canada
Been thanked: 4 times

Post by IVIUSTANG »

zdh wrote:Quick question: My module is enroute to Module Masters for repair, but when I removed the module I forgot to take out the fuse. I take it this is fuse #4 from the main fuse box? Is there any damage to leaving the fuse in? Car has been driven a few kilometers since taking the module out. I thought I better ask this to prevent any damage to the hydraulics.
You should survive, I did this once or twice myself. Disconnecting the battery does the same thing as taking the fuse out. Ideally you want no power to be flowing when you plugin/unplug any electrical component. You can leave the fuse in until you are pluggign the rebuilt module back in.

- Jesse
1998 S70 T5 SE 290,000 KM sideswiped total loss(Sweet ride!)
2007 S60 2.5T loaded 63,000 KM SOLD!
2006 XC70 350,000 KM, 2" BadSwede lift kit, steel skidplate, Hilton Stage 1 tune, big burly tires :D
2008 S80 V8 245,000 KM SOLD!
2015 V60 T5 Premier+ 98,000KM

urbandweller
Posts: 2
Joined: 5 August 2010
Year and Model: 97 850 glt
Location: Texas

Post by urbandweller »

I got the module off easily. getting it apart was difficult and I cracked the first resistor. Does anyone know what it is so I can replace it. Is it ok to drive w/o the module?

David

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
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Post by Ozark Lee »

You can drive without the module but you won't have the speedometer or odometer functioning - the ABS or the TRACS won't work either but they are rarely used. I would suggest wrapping the connectors in a Baggie while the unit is removed to protect the connectors from road grime.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

V0LV0S70
Posts: 6
Joined: 3 August 2010
Year and Model: S70 T5 1998
Location: NH

Post by V0LV0S70 »

ARGH! after I re-soldered all the connections in the ABS module, the ABS and TRACS dash lights went out (Yippee) but came back on one day later! what to do? help

Jack Rock
Posts: 313
Joined: 2 June 2010
Year and Model: 1998 V70R
Location: Stratford, Ontario
Been thanked: 1 time

Post by Jack Rock »

I did my module recently and had the same results, it took a few days/trips of on again, off again, on again lights. The lights have now been off for more than a week and I'm confident it will stay like that. Give it a little while to see if that helps you, otherwise maybe the re-solder didn't take well. I had difficulty getting the silicone circuit board covering off which really impedes the quality of soldering. Good luck.
1997 850 T5 (gave up at 324,000km)
1998 V70 R AWD (gave up at 296,000km)
1998 S70 T5 (total loss - in a parking lot!)
1999 V70XC
1975 VW beetle
1960 Empi Sportster Dune Buggy

yojaywuzup
Posts: 25
Joined: 3 August 2010
Year and Model: 850 1997
Location: Virginia

Post by yojaywuzup »

Just did this repair myself and it worked like a champ. I picked up another module from a donor just in case I trashed the first one, but once I re=installed the repaired moduel back in, the abs and tracs light went away and have been gone ever since( about a month and counting. Great info guys.

wcorleyiii
Posts: 2
Joined: 20 August 2010
Year and Model: V70xcSE 2000
Location: NJ

Post by wcorleyiii »

Thanks for a very helpful post. I was haunted by this problem in my 1998 XC70 AWD (but my brother totalled that car, thus solving the issue). Just bought a 2000 XC70 AWD SE a couple of months ago, and was not surprised when ABS and TRACS lights starting lighting up intermittently. Staring at a $1000 repair, I poked around and found this board. I had no idea the speedometer and odometer failures were related to the ABS module. Happy to find out one fix covers all open issues!

What a relief to find the solution! I shipped the module off to ModuleMasters, and look to get it back in a couple of days.

Thanks again!!

wcorleyiii

1998 XC70 AWD (gone to great beyond)
2001 XC70 AWD (gave to Mom)
2000 XC70 AWD SE (122,000 miles)

2001VolvoXC70
Posts: 72
Joined: 21 April 2010
Year and Model: XC70 2001
Location: Whistler
Been thanked: 1 time

Post by 2001VolvoXC70 »

Did you have your Abs module sent to BBA in Concord, Ontario. I sent mine and he paid for the shipping which was nice. $65. After diagnosis I was told there was nothing wrong with my ABS.
Amazingly, I recieved a full refund - no questions asked, and again he shipped the item back free of charge.

I returned to the stealership and demanded to have a full look at the diagnosis, and sure enough it mentioned a left rear wheel sensor. I replaced the wheel sensor and no more ABS light is being triggered.
They've done studies you know. 60% of the time I work, every time!

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