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VOLVO 96 Project

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

VOLVO 96 Project

Post by osolanog850 »

I found this volvo in a yunk yard, and i bought it! the engine doesn't work, and it is uncomplete, so I bought it for spare parts.
i'm working on it, trying to get off the dash, seats, everything, i'm using an excellent document that i found here, but i'm having problems loosing the pipes from the evap to the fire wall, i don't have the tool that is required....


http://www.woodjoiner.com/volvo/VolvoEvapReplace.pdf
Volvo '96
Volvo '96
The problem
The problem
The engine
The engine
Is there another way to release the tubes of the evaporator?
I'm stuck here! I can't pull the dash out, if anyone could send me an advice or maybe another tool, to release the pipes.

Inlet & outlet pipes from the evaporator
Inlet & outlet pipes from the evaporator
Dash
Dash



Thanks
Oscar
Attachments
Passenger side, air bag disconnected
Passenger side, air bag disconnected
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
Been thanked: 3 times

Post by JDS60R »

The doughnut shaped part holds a spring that needs to be expanded so you can pull out the pipe. They sell little round plastic tools to push in to open it and they are cheap here. If you put a piece of wire/tubing/whatever in from the firewall side of the doughnut you would be opeing the diameter of the spring. Once wide enough the tube will come out. Ford uses this type of connection for fuel lines -it may be easier to find the tool that way.
Attachments
ford fuel.jpg
ford fuel.jpg (6.08 KiB) Viewed 1845 times
fuel line tool.jpg
fuel line tool.jpg (3.88 KiB) Viewed 1845 times
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JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
Been thanked: 3 times

Post by JDS60R »

another tool that works
Attachments
fuel line tool 2.jpg
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JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
Been thanked: 3 times

Post by JDS60R »

How it works
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fuel line how it works.jpg
fuel line how it works.jpg (7.32 KiB) Viewed 1844 times
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JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
Been thanked: 3 times

Post by JDS60R »

I also once did it with a matchbook cover that I wrapped around the tube and shoved into the spring to open it up. It was almost thick enough. it was a side of the road repair.
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osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

Post by osolanog850 »

I'll try to find those tools around here, thanks
Oscar
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

JRL
Posts: 9350
Joined: 22 November 2005
Year and Model: Several
Location: 19333
Been thanked: 16 times

Post by JRL »

Why would you want to bother?
NO ONE, I mean no one buys a used evaporator, cut it off and "file it" (trash)
It's probably bad anyway
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

VolvoTurbo850
Posts: 405
Joined: 26 April 2010
Year and Model: 1994 850 (T5)
Location: Toronto, Canada
Been thanked: 1 time

Post by VolvoTurbo850 »

Curious how hard it is to find parts in Costa Rica and how rare a Volvo is there.

The Fleet

2001 V70 (NA) 2.5
1999 C70 Conv. Turbo 2.3 HPT
1998 S70 Turbo (T5) SE
1994 850 Turbo (T5)
1980 Corvette (Corvolvo)

Previous Possessions: (4) 240's, (1) 740, (9) 850's, (5) 70 Series
Projects on the go: NONE... Yet!

osolanog850
Posts: 68
Joined: 21 July 2008
Year and Model: 1994
Location: Costa Rica

Post by osolanog850 »

Yes, the people who represent the brand, just take care of the Volvo S series, not the other models, almost everything has to be brought from U.S..

By the way, I have the radio, the serial # is B50493109, how do I get the code to activate it?
Thanks
'94 850 Manual 39,300 Km

'94 850 Autom 45,000 Miles

VolvoTurbo850
Posts: 405
Joined: 26 April 2010
Year and Model: 1994 850 (T5)
Location: Toronto, Canada
Been thanked: 1 time

Post by VolvoTurbo850 »

Usually you have to go to a volvo dealer and ask for the code and they usually ask for the vin num.

The Fleet

2001 V70 (NA) 2.5
1999 C70 Conv. Turbo 2.3 HPT
1998 S70 Turbo (T5) SE
1994 850 Turbo (T5)
1980 Corvette (Corvolvo)

Previous Possessions: (4) 240's, (1) 740, (9) 850's, (5) 70 Series
Projects on the go: NONE... Yet!

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