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Location of thermostat.

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
This topic is in the MVS Volvo Repair Database » Location of thermostat T6 engine
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gale2238
Posts: 1
Joined: 3 February 2011
Year and Model: XC90, 2004
Location: Ohio

Re: Location of thermostat.

Post by gale2238 »

Has anyone figured out how to remove the elbow connector from the thermostat nipple? This seems to be the hardest thing and I dont want to break it because that means new thermostat?!?!?!

65fish
Posts: 3
Joined: 22 March 2011
Year and Model: 2003 XC90 T6
Location: Kansas

Post by 65fish »

Well I could not figure out how to get the cover over the elbow and broke it last night. So now what?
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65fish
Posts: 3
Joined: 22 March 2011
Year and Model: 2003 XC90 T6
Location: Kansas

Post by 65fish »

Well since I broke the 90 degree plastic fitting and decided that since this seems to be a part that if I put the plastic 90 back o n there is a high probability that I will break it again in the future. So last night while out in the shop drinking some beer I decided to go ahead and drill out the remaing plastic and see how Volvo attached the 90. Well found out they actually tapped the housing and screwed the 90 in so here is my fix. I might have to shave the edges of the 90 a little but this should work out pretty well. Let me know what you guys and gals think.
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volvodoc
Posts: 88
Joined: 29 March 2011
Year and Model: 01s60
Location: ohio

Post by volvodoc »

behind timing belt cover this is recommended to be replaced when doing t-belt

volvodoc
Posts: 88
Joined: 29 March 2011
Year and Model: 01s60
Location: ohio

Post by volvodoc »

volvo does have a repair kit for this but than again i like beer too just make sure you seal the threads you dont want the t-belt to get wet

bulldog80
Posts: 5
Joined: 4 April 2011
Year and Model: XC90 2003
Location: Idaho

Post by bulldog80 »

I've called around and can't find anyone that knows about a repairt kit. They're all telling me I have to replace the t-stat housing. Volvodoc do you know of a part number?

65fish, How's yours working out? Did you need to trim or mod anything else? Any other details would be a big help for me.

Thanks guys

65fish
Posts: 3
Joined: 22 March 2011
Year and Model: 2003 XC90 T6
Location: Kansas

Post by 65fish »

It actually worked out great. I replaced the hose with a standard high pressure 3/8 line and put hose clamps on both ends. I also had to elnarge the hole in the timing belt cover a little and angle it so the hose does not rub. Put about 500 miles on it all is good no leaks. I also used Red loktite on the 90 to ensure that it never moves. I will get some pics of the finished product tonight. I actuall had to put the hose on the 90 tighten up the hose clamp then feed the line through the timming belt cover. That was about the only issue i had. Nice cheap fix

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