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cam timing/alignment off ('98 S70 GLT)

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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dorage
Posts: 10
Joined: 14 August 2011
Year and Model: 2002 V70 XC AWD
Location: St. HelenaIsland, SC

cam timing/alignment off ('98 S70 GLT)

Post by dorage »

I did place marks on the crank and on the cam sprockets. The problem now is that the groove on the intake is not properly parallel with the seam after two(2) rotations of the crankshaft.
intake.jpg
intake.jpg (25.36 KiB) Viewed 1769 times
If you can't make out the picture, it appears to be off by more than 10 degrees.

How can I adjust it to be perfectly aligned/timed. Thanks for reading.

JDS60R
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Post by JDS60R »

If you rotated it by hand and felt no resistance you are probably still ok.

Remove the cam covers and realign. If they were aligned when you replaced the belt then look for a pulley or tensioner that is loose or not doing its job. Please post a pic of both cams
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JDS60R
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Year and Model: 2007 S60R 2016 XC70
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Post by JDS60R »

You made sure the crank was on its timing mark when you took the picture - Right?
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dorage
Posts: 10
Joined: 14 August 2011
Year and Model: 2002 V70 XC AWD
Location: St. HelenaIsland, SC

Post by dorage »

I did make sure the Crank was on it's mark when I took the pic. Everything was aligned prior to the 2 cranks. I will get pics of the cams...

dorage
Posts: 10
Joined: 14 August 2011
Year and Model: 2002 V70 XC AWD
Location: St. HelenaIsland, SC

Post by dorage »

(There was no resistance when turning). Here is the out cam:
outcam.jpg
outcam.jpg (17.84 KiB) Viewed 1761 times

JDS60R
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Post by JDS60R »

Thanks for the pic

It looks like there was slack in the cam belt, on the (intake) side between the cams and the crank at time of tensioning.

Where is the tensioner pointer now? Is it off to the left of the normal range?

Please post a pic of the tensioner. Then reset the belt to the right marks on the cams and crank. Then set the tensioner. Then move the crank clockwise a little. You will notice the tensioner will be pointing to the left again. Reset the tensioner while the belt is now very tight on the intake side.

Then do 2 more crank rotations. The cam marks, crank marks and tensioner will all be in the right spots when you are done.

If you have any running problems after you are done (doubtful as you didn't feel a valve hit a piston) then do a compression test and report back your findings.
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JDS60R
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Post by JDS60R »

Just for posterity sake. Did you turn the crank by hand or with the starter?
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dorage
Posts: 10
Joined: 14 August 2011
Year and Model: 2002 V70 XC AWD
Location: St. HelenaIsland, SC

Post by dorage »

JD, thanks for all of you input. I did turn it by hand. I am off on a road trip today and will tackle it again on Sun morning. Thanks again.

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erikv11
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Post by erikv11 »

JDS60R wrote:If you rotated it by hand and felt no resistance you are probably still ok.

Remove the cam covers and realign. If they were aligned when you replaced the belt then look for a pulley or tensioner that is loose or not doing its job. Please post a pic of both cams
Not sure why this post is in here - there is no reason to remove the cam cover right? Maybe you meant the timing belt cover.

Looks like the intake is off by one tooth. So you need to

- remove tensioner, compress it carefully
- align cams properly
- replace tensioner
- turn 2 rotations make sure still aligned
(all done following JD's great tips)
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

JDS60R
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Post by JDS60R »

Thanks - my mistake

Yes - I meant the plastic cam belt covers on the side of the motor and not the upper portion of the head that secures the cams to the lower portion of the head.
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