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1997 960 Wagon, Intake Manifold gasket replacement?

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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amyntrav
Posts: 8
Joined: 13 September 2011
Year and Model: 960 1997
Location: Nashville TN

1997 960 Wagon, Intake Manifold gasket replacement?

Post by amyntrav »

Greetings,

I seem to have a vacuum leak at my intake manifold. After replacing ignition control modules and repairing some wiring harness I have eliminated my cylinder misfire, but still have a rough idle. I used the carb cleaner spray and it seems that the idle really picks up when I spray around the boots from the intake manifold to the block. It seems more pronounced around cyls 1,2,3 than it does at the back of the motor.

I would guess that this indicates a bad seal and the gasket seems like the weak point and I am guessing that it might need to be replaced.

How difficult of a job is it to remove the manifold and replace the gasket? Are there any other things that I can try or check before tackling the job.

I sprayed the carb cleaner around as many other vacuum fittings as I could find, but didn't notice any change in idle.

thanks for any help,
Travis
Life is hard, it's harder when your stupid.

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