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pressure pipe between fuel pump and filter

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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rmorse
Posts: 114
Joined: 1 August 2011
Year and Model: 96 855R
Location: Maryland

pressure pipe between fuel pump and filter

Post by rmorse »

Hey guys,

The rubber line from the fuel pump to the fuel filter is cracked and leaking fuel everywhere. I have a new one on the way in, but wanted to double check.... Do I need to drop the tank at all to fix this? I really really really hope not....

cn90
Posts: 8256
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 471 times

Post by cn90 »

Don't know about Volvo but in the BMW world, the hose .D. is about 8-mm, so people use a barb coupler of appropriate size, connect the old hose and the new hose.
Place clamps on both sides, then pull it through.

The problem with the Volvo fuel hose is the quick-disconnect end, which has a seal that you don't want to damage.

I wonder if you can use solid copper wire (the wire used in home construction), pass it from below then tape it to the outside of the new hose and pull it through?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90
Posts: 8256
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 471 times

Post by cn90 »

The link below has good photos for you to see what it looks like:

https://www.matthewsvolvosite.com/forums ... =1&t=25603
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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