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1997 850 weird no start issue - electrical?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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thedancingfiddle
Posts: 99
Joined: 15 March 2012
Year and Model: 1997 NA 850 wagon
Location: Brattleboro VT

1997 850 weird no start issue - electrical?

Post by thedancingfiddle »

Hey,

I recently had a very strange problem with my 1997 850 NA not starting. Here's the story.

I drove it a couple miles to the library, parked, shut it off, and after being in the library about 5 min, it wouldn't start when I went to leave. The battery is new, the alternator is fine, and the lights and everything turned on fine. But when I turned the key, the starter turned over like twice and then sounded like something was seizing up. I tried a couple times, then waited for AAA to come tow it, since it couldn't stay there overnight. (this was in the evening.)
The guy with the tow truck also tried starting it, and same thing. It started to turn over plenty fast, and then just acted stuck.
So I had it towed to my mechanic's, a few blocks through town.

Here is where it gets even more strange. The next morning, it started up just fine. And the day after that as well. My mechanic can't find anything wrong.

Anyone have any ideas?

The other thing I think might be relevant, is that before I drove it to the library, it had been sitting for a day in very hard rain. Since then it has been mostly dry out.
But what is weird is that it started fine for me to drive it out that day to the library.

Anyway, any suggestions welcome, as I am quite stumped by all this!

Thanks,
Cedar

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abscate
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Post by abscate »

It could be a bad ignition switch or sticking valves. Definitely go with switch !!
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rspi
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Post by rspi »

If it happens again, try getting it jumped. If it jumps fine, you likely have battery cable issues.
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jreed
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Post by jreed »

My '97 850 occasionally failed to turn over during rainy weather and I thought it was a bad starter. It turned out to be a corroded positive battery-to-starter cable at the battery end.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

thedancingfiddle
Posts: 99
Joined: 15 March 2012
Year and Model: 1997 NA 850 wagon
Location: Brattleboro VT

Post by thedancingfiddle »

I'll investigate the cables more thoroughly, but at the battery end the look fine. I would think that if it was a bad cable then it wouldn't turn over at all. But it was starting to turn immediately, then acting 'stuck'?.....

thedancingfiddle
Posts: 99
Joined: 15 March 2012
Year and Model: 1997 NA 850 wagon
Location: Brattleboro VT

Post by thedancingfiddle »

Any other ideas? I want to make sure I've checked everything I can check before I take it on a road trip leaving wednesday. Hasn't happened again, but I haven't really driven it either.
Thanks for the help!

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jreed
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Post by jreed »

On my battery cable, the corrosion was not visible from outside. I had to remove the insulation and look inside to see it.
One of the symptoms was no crank when hot. I think the heat in the engine bay made the battery cable connection more resistive, which eventually prevented enough current from flowing to the starter to turn the engine over.
I finally measured the voltage drop across the cable during starting and found about a 1 Volt drop, which is huge. When I pushed the side of the wire against the terminal, the car would crank and then start.
I ended up building my own cable to replace the corroded one.... I wrote up a short DIY here:

https://www.matthewsvolvosite.com/forums ... =1&t=61747
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

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