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2006 XC70 Evap pump replacement

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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scot850
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2006 XC70 Evap pump replacement

Post by scot850 »

Ok, time to replace the evap pump. As I understand it is under the RH rear wheel arch area near the fuel pump. I have read a thread that says you have to drop the muffler assembly from behind the cat, and then remove a bunch of stuff to access the pump to replace?

Has anyone found a way to replace this pump without removing the muffler system?

One person thought it was possible to access from behind the rear seat to replace, but not sure on that.

Thanks,

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

scot850
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Post by scot850 »

I'm amazed that no-one seems to have replaced this before, when I'm led to believe it is one of several 'common' faults in the P2's.

I spoke to the service foreman at the dealer, and he says they only loosen the mounting rubbers and the cross mounting in the middle of the car, and you can drop the muffler system sufficiently to not have to disconnect at the cat.

I'll have a go once the part arrives hopefully later this week.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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abscate  
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Post by abscate »

You might be the first on a P2, but I'll try a search in this Forum.

Don't forget to take pictures!
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abscate  
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Post by abscate »

Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

JRL
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Post by JRL »

The LEAK DETECTION PUMP is a very common failure on P2s
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

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Post by jimmy57 »

It is above the rear suspension crossmember to the right of center on most. I have not dropped suspension crossmember to change but a few times I thought it might have been easier.

scot850
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Post by scot850 »

I have the Vida info for the job, and it appears to be straight forward, but I will be on my back on the ground doing this.

It appears to be:

1) Undo the 2 bolts on the center support under the car for the muffler and remove it.
2) Remove the LH rear wheel
3) Remove the mounting rubber rings to the rear, and carefully lower the rear of the muffler without straining it, then support it (Vida says to disconnect muffler at rear of the Cat).
4) Drill out 3 pop-rivets, remove a few plastic nuts holding the heat-shield above the rearmost muffler, and remove it.
5) The pump should now be accessible to remove and replace keeping all clean.
6) Re-fitting is the reverse, and pop-rivet the heat-shield back in, etc, etc.

From what you hint at Jimmy, this is not the whole story by the sounds of it! Please enlighten me!!
What else do I need to know?

Abscate, I will take photos and do a write up as requested.

Thanks guys!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

jimmy57
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Post by jimmy57 »

The crimp to tighten clamps are not your friend. Those will be a struggle. I think XC70 is one of the easier ones. You may be able to bend the heat shield and get room to work without removing it.

scot850
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Post by scot850 »

Thanks again Jimmy. I will look out for your thoughts on the heat-shield.

On the clamps, are they the Oetiker type clamps? If they are, I have dealt with them many times before, but I think the new pump lists a work type clamp now. Can't remember the part description, but appreciate the heads up.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

jimmy57
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Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
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Post by jimmy57 »

Yes, Oetiker clamps are used for the hoses.

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