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Wire harness plug pin removal

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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kahl
Posts: 943
Joined: 27 October 2012
Year and Model: 2000V70XC
Location: columbus ohio
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Wire harness plug pin removal

Post by kahl »

hi guys, could someone show/tell how to remove the electrical pins in a wire harness plug? I need to relocate some pins to get a 96 door lock actuator to work in a 94 850. when I removed the actuator from the car at the boneyard I also took the car side off the connector to learn how to do this task.
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Ozark Lee
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Post by Ozark Lee »

I deal with a ton of different style connectors from AMP, Amphenol, Molex, etc so I have a variety of tools in my tool box. I think that I have used the AMP tools to release the pins.

http://www.crawfordtool.com/amp.html

Google "Amp pin extraction tool" for a variety tools. If you buy something through Amazon be sure to use the link at the top of the page so that Matt picks up a few pennies.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

kahl
Posts: 943
Joined: 27 October 2012
Year and Model: 2000V70XC
Location: columbus ohio
Been thanked: 10 times

Post by kahl »

figured it out. there is one prong on these connectors that must be compressed. the pin then comes out the harness side of the connector.
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Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
Has thanked: 4 times
Been thanked: 76 times

Post by Ozark Lee »

That is basically what the extraction tool does. The only real difference is that with the tool you don't need to know what side of the hole the retainer tab is on. You just shove it in the hole and remove the pin but your method with a small screwdriver is just as good. Be careful when removing the pins you plan to reuse, the retainer tabs can easily break.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

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