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96 850 turbo oil line leaks, need advice

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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neworleans
Posts: 485
Joined: 7 April 2009
Year and Model: 2007 S60R
Location: new orleans

96 850 turbo oil line leaks, need advice

Post by neworleans »

Hello all,

Noticed a leak today on my 850 Turbo, took some pics and attached them, can you all please tell me which line this is and is it easy to replace? Thanks for any input.
Attachments
20140621_182650.jpg
20140621_182629.jpg
20140621_182701.jpg

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jreed
Posts: 1619
Joined: 8 March 2009
Year and Model: '97 Volvo 855 GLT
Location: RTP, North Carolina
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Post by jreed »

I had a leak in that line too. I replaced both lines with new OEM parts and wrote it up here:
https://www.matthewsvolvosite.com/forums ... 4&p=282557
Others have reported good success and great savings by building up their own lines with hose clamps or getting the crimps redone.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

cn90
Posts: 8256
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

Rebuilding TRANS Cooler Lines DIY for $10, Engine OIL Cooler line similar:
https://www.matthewsvolvosite.com/forums ... p?p=328187

For Oil Cooler Lines DIY, there are certain tricks/tips, I posted them below (note you need new rectagular seal, new Green O-rings at tstat area, and new O-rings at the cooler area.
Don't forget that the metal clips only fit one way at the cooler! Also use a screw-type clamp to secure the metal clip, otherwise it can become disconnected: all oil will be lost!!!
https://www.matthewsvolvosite.com/forums ... 7&p=311050
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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