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New Heater Core - Should it look like this?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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TBrown00
Posts: 61
Joined: 28 November 2012
Year and Model: 1996 854 GLT
Location: N California

New Heater Core - Should it look like this?

Post by TBrown00 »

Just received a new heater core from IPD and some of the fins are bent. Is this normal or should I sent it back for another one?
Image
Image

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dosbricks
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Year and Model: '96 855, '98 S70
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Post by dosbricks »

My second ebay core had some bent fins--first one was perfect. I didn't sent it back--decided it was not worth the hassle.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

scot850
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Post by scot850 »

These fins are mainly cosmetic and not in view once installed. Chances are more will get bent on installation. As they are pictured they will work fine. The fins are easily damaged by handling so be careful! I once had a radiator shipped with UPS that arrived bent in the middle but it was beyond repair and use. Dealer supplied another on an over-night.

Worth mentioning it to IPD though, as it could have been poor packaging that caused it and they may give you a discount.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
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TBrown00
Posts: 61
Joined: 28 November 2012
Year and Model: 1996 854 GLT
Location: N California

Post by TBrown00 »

Thanks! I'll be extra careful installing it

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jreed
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Post by jreed »

I had a similar experience with a Behr core I bought from IPD. It arrived with lots of bent fins. I sent it back and they gave me a refund (In my experience IPD has the best customer service in the car parts industry). I bought another Behr core from FCP, which arrived without as many bent fins -- it looked like your photos above. I installed it earlier this month and it seems to be working so far... I haven't noticed any problems yet.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

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hanzbe420
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Post by hanzbe420 »

buy a fin comb there cheap..

mika
Posts: 309
Joined: 29 October 2012
Year and Model: 97 850 NA 98 v70
Location: Midwest

Post by mika »

Do not bother with a replacement: the fins are cosmetic. Furthermore, during installation of the core into the housing box under the dash: you will likely scratch the fins much more. (so even if you got a new one, you will most likely scratch it much worse than what you are looking at now)

The copper/metal piping of the core (what you dont see, underneath the fins) is what does the job of flowing coolant through it: the fins are just act as a heat sink. dont get caught up on details and extra time with a replacement... and get the heat running =) It is winter after all
'92 945 Turbo, 13lb boost on E85 with 54lb injectors, 230k
'98 V70 N/A 174K , Konis Sport + H&R Blue springs,16 inch Solars
'97 855 N/A


Previous: Honda Fit Sport (RIP), Kymco S200 (missed),
'86 244 DL M46 (restored and traded)

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dorvin
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Post by dorvin »

I had the same problem with a heater core I installed last weekend. A few bent fins, I combed them out, and about 400 miles later, so far so good!

TBrown00
Posts: 61
Joined: 28 November 2012
Year and Model: 1996 854 GLT
Location: N California

Post by TBrown00 »

Installed it without any issues and it works great so far! Heat works and, most importantly, no more leaks

j-dawg
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Post by j-dawg »

The fins are there, as on any radiator, to increase the surface area that's dissipating heat from the pipes to the air. I wouldn't call them "cosmetic", but if a few of them are flattened it just means there's not gonna be any airflow behind those. The effect on heat transfer will be negligible unless there's a giant patch of flattened fins blocking flow completely.

As other have noted, it's pretty tough to install the core without nicking a few fins anyway.
1999 V70 T5 5-SPD | ~277k mi | sold

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