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2002 s60. Won't start

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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james166
Posts: 39
Joined: 9 April 2015
Year and Model: 2002 s60
Location: New Hampshire, US
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Re: 2002 s60. Won't start

Post by james166 »

To start the car you need fuel, air, spark and compression. It sounds like the first three are in order, so have you considered a compression test?

Jimmyd48
Posts: 18
Joined: 8 June 2015
Year and Model: 2002 S60
Location: Wisconsin

Post by Jimmyd48 »

I will check that next, but it did just have a valve job a couple 1000 miles ago.

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abscate
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Post by abscate »

Jimmyd48 wrote:Ok today's results or lack there of.

Installed new OEM Crank Position Sensor and its holder. LEt me tell you, the holder is one mother to get off! If I was given any super power, it would be the ability to shrink my hands down to that of a 3 year old yet still have the strength of a grown man.

Anyway, no change, no start.

I tried the next suggestion, pull the plugs and add some carb cleaner and attempt start. Maybe it popped or sounded promising, but the second you release the key, nothing.

Cleared codes. The minute I try to start it, back comes P2121 (throttle pedal circuit D) and P0037 O2 sensor.

Suggestions?

Thanks
Repeat with starter fluid ( active ingredient diethyl ether) NOT carb cleaner ( active ingredient xylene toluene)

Time for a compression test while you have plugs out, too.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Jimmyd48
Posts: 18
Joined: 8 June 2015
Year and Model: 2002 S60
Location: Wisconsin

Post by Jimmyd48 »

Compression test as follows
#1- 120
#2- 130
#3- 120
#4- 125
#5- 135

Jimmyd48
Posts: 18
Joined: 8 June 2015
Year and Model: 2002 S60
Location: Wisconsin

Post by Jimmyd48 »

Tested fuel pressure today and captured data and need more thoughts.

Fuel pressure was 52psi and holding.

2002 Volvo S60 2.4

Record Data

FRAME: 0 TM: 0.0

MIL STATUS On
ABSLT TPS(%) 20.0
ENG SPEED(RPM) 0
CALC LOAD(%) 84.7
MAF(LB/M) 0.00
MAP("HG) 28.3
COOLANT(°F) 77
IAT(°F) 99
IGN ADV(°) 0.0
ST FTRM1(%) 0.0
LT FTRM1(%) 0.0
VEH SPEED(MPH) 0
FUEL SYS 1 OPEN
FUEL SYS 2 N/A
O2S11(V) 0.500
ST FTRM11(%) 0.0
O2S12(V) 1.195
ST FTRM12(%) 0.0
OBD2 STAT CA

---------------------
Can anyone give me where I should look next?

Thanks

Jimmyd48
Posts: 18
Joined: 8 June 2015
Year and Model: 2002 S60
Location: Wisconsin

Post by Jimmyd48 »

OK, discovered a new issue.

I felt that the car, even with a fully charged battery and all plugs pulled out, turned over quickly. so I decided to check fuses and the A/C fuse is blown. Replaced and it blew again.

I decided to get an assistant from the house, she cranked it over as I watched and the serpentine belt does not move, it appears that the A/C pulley is stuck. I can spin the triangular portion of the clutch freely.

Are parts available for rebuilding or is this a whole compressor thing?

Not trying to hi-jack, but this seems related as the engine may not be spinning fast enough to start?

Thanks

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abscate
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Post by abscate »

Take the serpentine belt off completely and try starting

Good compression
Good fuel pressure

Retry starting fluid in cylinders with no serp belt to confirm ignition problem
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Jimmyd48
Posts: 18
Joined: 8 June 2015
Year and Model: 2002 S60
Location: Wisconsin

Post by Jimmyd48 »

Serpentine belt off, car starts right up without using starting fluid. Idling rough, but that could be voltage related.

So, where can I get just the clutch and pulley items? Do not want to crack open the system if I can avoid it.

Thanks.

Jimmyd48
Posts: 18
Joined: 8 June 2015
Year and Model: 2002 S60
Location: Wisconsin

Post by Jimmyd48 »

After all the testing and trial and errors, I finally had an assistant try to start the car while I was under the hood.

The issue was the A/C pulley is seized and would not allow fast enough cranking of engine. Pulled belt off and tried and she fired right up.

A BIG thank you to all for advice and suggestions! Now to find a pulley and clutch set-up.

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abscate
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Post by abscate »

Nice!!!!!

These are all orderable from Volvo or vendors who support MVS links above!!
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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