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2006 XC90 T6 AWD Control Arm Bushes Topic is solved

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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matt_linegar
Posts: 29
Joined: 7 March 2015
Year and Model: XC90 T6 2005
Location: Sydney

2006 XC90 T6 AWD Control Arm Bushes

Post by matt_linegar »

Hi

Does anyone have experience of changing the front control arm bushes? I know new arms including bushes are available but the bushes only are 1/4 the price. Is a press required or can they be removed and installed using a homemade tool with threaded rod for example?

Matt

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SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
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Post by SuperHerman »

I did mine with a press, but it may have been on an S80. Same process though. It may be possible with a threaded rod or rented tool, but it took considerable force with my 20 ton press.

Just follow the bushing alignment requirements as if I recall at least one does not go straight in - as it has an offset.

Overall not a bad process - just takes a bit of time. As I like using my press - it was worth it to me. Also buy quality bushings and/or complete control arms as the cheap ones fail quickly.

One last item - I reused a couple of the bolts as the frame was in the way, making removal very difficult without taking more apart.

Ou2mame
Posts: 142
Joined: 8 April 2015
Year and Model: 2004 xc90
Location: Long island, ny

Post by Ou2mame »

Yeah I left the bolts i couldn't replace when I did mine. I used complete meyle arms and ball joints though cause I don't have a press and didn't want to risk having the truck on jack stands for days it I had trouble with them.

matt_linegar
Posts: 29
Joined: 7 March 2015
Year and Model: XC90 T6 2005
Location: Sydney

Post by matt_linegar »

In the end I bought complete control arms, aftermarket version by Optimal. Quality was excellent and appeared equal to original Volvo parts. I also replaced sway bar links for good measure.

Wow! What a difference, no more creaking, no more clicking, no more rattling, no more vague steering... Well worth $700 and a few bruises.

Ou2mame
Posts: 142
Joined: 8 April 2015
Year and Model: 2004 xc90
Location: Long island, ny

Post by Ou2mame »

I did the meyle HD arms ball joints and sway bar links. They were made in Germany and Austria and it cost like 250 for everything off ebay no less lol. I'll see how long they last but it wasn't too bad of a job.

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