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Today's Project 850 Wagon Tailpipe...

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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plumsmooth
Posts: 218
Joined: 17 January 2015
Year and Model: V70 Wagon 2004
Location: Johnson Vermont

Today's Project 850 Wagon Tailpipe...

Post by plumsmooth »

2 Weeks ago when my former mechanic -- whom I am trying to get a mercy inspection out of -- identified both the ABS light and a Possible Exhaust Leak as 2 preventative factors toward this years inspection, I eventually decided to at least replace the rusted holy exhaust tailpipe -- in addition to repairing the ABS system, which I have thanks to Matt at Midwest ABS!

Especially since his "put your hand over the pipe" and check for vacuum-release diagnostic was interfered with by multiple holes in the old tail pipe...

My understanding currently is that with a fully sealed exhaust system this test may even stall the engine?

Anyway I replaced the tailpipe today with this one here -- and I have one question about it:
Should I smear anything on the mating surface before securing tailpipe?

For now I haven't. I did wire brush the mating surface. The new pipe fit perfect. Originally I thought it was a little big. I tightened it down until I heard a little crinkle.

I am hoping when he sees this he will not do this test again...

This may seem like an easy project but I do not have any support group really except here. Thank you everyone!
And I had to hack saw off one nut on the original clamp which originally I thought I was going to have to reuse until I realized that the new one came with its own proprietary clamp and 17mm bolt!

After that I just knocked it loose with a hammer and pulled the old one right off!

P.S. Should I be using a torch in the future for rusty bolt removal?
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RussB
Posts: 570
Joined: 15 July 2014
Year and Model: '00 S70, '04 S60
Location: connecticut
Has thanked: 3 times
Been thanked: 1 time

Post by RussB »

Nice! My current tailpipe is just a straight pipe...nuthin' fancy. I'm liking that Starla.
'00 S70, '04 S60 and the never ending quest for Stage Zero

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