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1993 850 Intermittent Horn

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Paul-93-850
Posts: 96
Joined: 27 October 2007
Year and Model: 1993 850 non-turbo
Location: Beach

1993 850 Intermittent Horn

Post by Paul-93-850 »

My 850 has an intermittent horn. Sometimes it works for a moment, but most of the time it doesn't. The horn contacts inside the steering wheel are good. I even replaced two of them to be sure. After I replaced them it honked a few times then suddenly stopped again. The fuse is good. I'm not sure what to check next.

Note: I must mention that the instructions to replace horn contacts are really terrible. He leaves out the hardest part - removing the old contacts. I had to cut them off with a Dremel cutting wheel. He fails to provide photos or tips on this step.

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rspi
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Joined: 5 November 2011
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
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Post by rspi »

Have you tried replacing the steering wheel?

'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
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Paul-93-850
Posts: 96
Joined: 27 October 2007
Year and Model: 1993 850 non-turbo
Location: Beach

Post by Paul-93-850 »

How will replacing the steering wheel solve the problem? It's more likely a bad wire or connection.

240gator
Posts: 20
Joined: 21 October 2013
Year and Model: 1996 850
Location: FLORIDA

Post by 240gator »

It's your contact reel, or clockspring. https://www.matthewsvolvosite.com/forums/viewtopic.php?t=34639 Replacing really isn't hard at all. One thing to note, remove the right torx first when removing the steering wheel cover. Also, tighten the right side first when re-installing. Not sure why this matters but I think it may be why my horn stopped functioning reliably.

https://www.matthewsvolvosite.com/forums/viewtopic.php?f=1&t=50993
1985 240 Turbo 310K | 1995 Yellow T5-R 236K | 1996 850 Turbo 225K | 2005 S40 2.4i 139K | 2005 XC90 2.5T 179K | 2007 S40 T5 141K

Paul-93-850
Posts: 96
Joined: 27 October 2007
Year and Model: 1993 850 non-turbo
Location: Beach

Post by Paul-93-850 »

Ozark Lee posted
"The clock spring has nothing to do with the horn or the cruise control. It will trip a SRS error though."
http://volvoforums.com/forum/volvo-850- ... ing-35599/

Paul-93-850
Posts: 96
Joined: 27 October 2007
Year and Model: 1993 850 non-turbo
Location: Beach

Post by Paul-93-850 »

Does anyone have instructions on attaching a secondary horn button to bypass the troubled original equipment?

Paul-93-850
Posts: 96
Joined: 27 October 2007
Year and Model: 1993 850 non-turbo
Location: Beach

Post by Paul-93-850 »

I found the horn fix in an obscure post on http://www.volvoforums.org.uk/showthread.php?t=18549

"The cause of the horn not working is the earth wire on the steering wheel it is held in the body of the wheel under the airbag in a square hole with a brass clip . if you put a suitable sized self tapping screw in to wedge this tight it will solve the problem ... "

The British forum one-upped us. I fixed it for free using an old screw.

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