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1999 V70 Misfire Troubleshoot

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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cohomology
Posts: 23
Joined: 1 October 2015
Year and Model: 1999 v70
Location: USA

1999 V70 Misfire Troubleshoot

Post by cohomology »

Hi y'all, I just picked up a 1999 V70 XC for a song. Previous owner said it had a misfire but he had no intention to fix it. I took the chance since the price was too good to pass. Heck, even I have to do a head work the price is still not bad.
_DSC2448.jpg
I took the car home and pulled the code. Sure enough misfire on cylinder 3. When I open the engine cover, first thing I noticed was there was lots of oil under the engine cover. So the PCV is clogged I guess. Then I immediately noticed what might be the cause of the misfire -- someone carelessly drove one engine cover bolt through the ignition wire, so the circuit was completely shorted! Still waiting for my compression tester to come and fingers crossed no need for a head work!

I have seen lots of discussion on the coil pack but had a hard timing finding info regarding the ignition wire bundle. I am wondering what my options are: replace the wire with some OEM parts or just solder it? Please advise! Thank you all!

kahl
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Year and Model: 2000V70XC
Location: columbus ohio
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Post by kahl »

If it were mine solder and shrink tube would solve the problem. Make sure the wires hold hands tightly then solder keeps them together.

cohomology
Posts: 23
Joined: 1 October 2015
Year and Model: 1999 v70
Location: USA

Post by cohomology »

I am only concerned that the tube will not block moisture very well. And if I need any patch wire, what gauge/whatever other spec should I be looking for?

cohomology
Posts: 23
Joined: 1 October 2015
Year and Model: 1999 v70
Location: USA

Post by cohomology »

Also I just noticed there are actually two black wires run parallel, should I keep them separate or is it ok if I mix them up?

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rspi
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Post by rspi »

Black wires are likely ground so that smashed wire may not matter.

'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
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rspi
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Post by rspi »

Welcome to the site.

'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

Veilleuxpbd
Posts: 48
Joined: 12 July 2013
Year and Model: s70 2000
Location: Quebec

Post by Veilleuxpbd »

The oil in the engine cover *might* not necessarily mean a clogged PCV system, maybe the oil cap was never changed and turned into a rock, letting small amounts of oil out when the cams turn too fast. Mine had oil in but the PCV system was good (not perfectly clean but still had no symptoms and far from being clogged).
As for the wires that were damaged, maybe consider using 'liquid electric wire' between the solder and the heatshrink tubing; additional protection never hurts!

cohomology
Posts: 23
Joined: 1 October 2015
Year and Model: 1999 v70
Location: USA

Post by cohomology »

rspi wrote:Black wires are likely ground so that smashed wire may not matter.

so it is still possible that I am facing a head job down the road! my compression tester is on the way....

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abscate
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Post by abscate »

cohomology wrote:Also I just noticed there are actually two black wires run parallel, should I keep them separate or is it ok if I mix them up?
One is the HV ground and I think the other is 12VDC

You cannot mix them up.

Just cut, solder, and tube /electrical tape the repair. These are low current wires so they are easily dealt with

Try moving the number 3 coil to cylinder 1 to see if your misfire code moves
Pull all the spark plugs , take a picture and post here
Make sure the 10mm M6 bolts holding the coils are tight and clean, these are also the coil grounds
The 1999 on models hVe a lot less trouble with PCV blockage than the earlier P80 models as the long PCV tube is heated with hot coolant which keeps the vapors from condensing.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

PatternFlyer
Posts: 91
Joined: 9 June 2008
Year and Model: 99 V70 XC
Location: Pittsburg, KS

Post by PatternFlyer »

Best way to fix including water proofing.

use liquid tape and heat shrink tube over the solder joint.. I use liquid tap over the solder joint and wait until it dry before using heat shrink tape. Water going inside the tube is not going to cause any problems.

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