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1998 V70 rough idle after PCV replacement

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
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brunocerous
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1998 V70 rough idle after PCV replacement

Post by brunocerous »

Hi all, and happy holidays!

I decided to tackle my PCV during some free holiday time I had, and I'd love some help figuring out what went wrong.

I'll admit up front that I started doing the work before I had disconnected the battery, only realizing it at some point when I was pulling off the fuel rail. At that point, I stopped and disconnected it, then continued.

After everything was back together, I started it up and got a wildly varying idle rate, from about 600-1,200rpm, back and forth, which you can see in the first video. When my brother arrived, he filmed the second video, in which you can see a spark (arc?) at one of the fuel injectors. After shutting the car off, a faint electrical buzzing sound could be heard in the vicinity of the PCV flame trap.

Is it possible/likely that I shorted part of the system? If that's the case, what's my next step?





Previously, I had a P0455 code, which I had hoped the PCV system replacement would address. Now, I get no codes, but the car doesn't run.

Any help would be greatly appreciated.
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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RussB
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Post by RussB »

Did it run OK before you replaced the PCV system?
'00 S70, '04 S60 and the never ending quest for Stage Zero

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humbertoflores63
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Post by humbertoflores63 »

You need to unplug the battery first and recheck all the electrical connections from the items that you unplug to do the PCV service.

Make sure to fit the connectors properly, and also check the vacuum hoses for a proper fit.

brunocerous
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Post by brunocerous »

It was running beautifully, although the PCV hoses were hardened and it failed the "glove" test.
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

brunocerous
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Post by brunocerous »

That sounds like as good a place to start as any. I'm going to redo it now. Hope to have a positive update soon.
humbertoflores63 wrote:You need to unplug the battery first and recheck all the electrical connections from the items that you unplug to do the PCV service.

Make sure to fit the connectors properly, and also check the vacuum hoses for a proper fit.
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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misha
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Post by misha »

Go back and re-check every connector and vacuum line you needed to disconect.You messed something up during the process of replacement.
Usually,people don't install manifold gasket properly and car runs like crap.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

cn90  
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Post by cn90 »

Been there done that.
Usually the hose to the ICV is disconnected, causing unmetered air to enter the system.
Check every single connection, clamps etc.
Also, the I.M. needs to be torqued properly.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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erikv11
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Post by erikv11 »

By far the most common of rough idle after PCV is the little bracket is lodged under the bottom right corner of the intake manifold, leaving a vacuum leak.
'95 854 T-5R, Motronic 4.4, 185k
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'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
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abscate
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Post by abscate »

Fear not, after you find the leak or hose, your chariot will run beautifully once more.

Ditto on the advice to inspect the manifold and IAC. If you can see sparks, track them down and stop that quickly before it damages something.
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brunocerous
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Post by brunocerous »

abscate wrote:Fear not, after you find the leak or hose, your chariot will run beautifully once more.

Ditto on the advice to inspect the manifold and IAC. If you can see sparks, track them down and stop that quickly before it damages something.
Thanks so much for the words of encouragement. It really does help to hear a voice of support.

I see that the manifold bolts are supposed to be torqued to 18 ft/lbs., which I did.

Could the spark at the injector be caused by a vacuum leak?

I rechecked everything, every hose and bolt, and the car is stalling. When I cranked it, I could hear a clicking sound in the vicinity of the fuel rail, followed by a slight gasoline smell and a faint electrical-type buzz afterward. I don't have help right now to pinpoint the clicking sound.
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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