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1997 Volvo 855: Incredibly crumbled orginal Camshaft Position Sensor wiring

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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jreed
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Year and Model: '97 Volvo 855 GLT
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1997 Volvo 855: Incredibly crumbled orginal Camshaft Position Sensor wiring

Post by jreed »

Just wanted to share a picture of how bad the original connector was on the camshaft position sensor on my '97 855 GLT at ~184k miles. The date code in the CPS was "94" so I'm pretty sure it's the original. It was working OK but I replaced it today to help avoid future problems.
At 184K miles, the original CPS connector wiring -- totally crumbled
At 184K miles, the original CPS connector wiring -- totally crumbled
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

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dosbricks
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Year and Model: '96 855, '98 S70
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Post by dosbricks »

I ran into this same issue on my '96--engine heat, plus aging plastic.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

xHeart
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Post by xHeart »

How does CPS work?
--
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Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

cn90
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Post by cn90 »

xHeart,

It works by Hall Effect.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

scot850
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Post by scot850 »

Wow, pretty toasty looking cable and plug.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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jreed
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Year and Model: '97 Volvo 855 GLT
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Post by jreed »

Agreed. I was surprised how brown the plastic was on the outside -- just like toast or a roasted marshmallow. When new, the connector is bright white. I think if I had waited too much longer the connector would have fallen out of the female socket.
Volvo 850 Camshaft Position Sensor 2.jpg
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

Marty27
Posts: 97
Joined: 28 February 2016
Year and Model: 1997 850
Location: Florida

Post by Marty27 »

Mine was the same way. Had to pick pieces out of the female end before I could connect the new one.

Kridder08
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Year and Model: 1998 V70 GLT
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Post by Kridder08 »

This went out on me today - after sitting over night - would not start. Code 0340. My plug looks almost the same - fried -on a 98 V70, 165K. Should have been easy to fix but it is about 20 degrees out and all the vacuum hoses are hard as rocks so made it difficult to get to the sensor bolts. New sensor $130.

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Clemens
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Year and Model: 96 855 R + 94 855 T5
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Post by Clemens »

Good you got it fixed! I replaced the sensor a while back as preventive maintenace, and surprisingly the connectors were okay on both my 94 and 96
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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