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97` 850 R manual swap, long crank intermittent spark/start Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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gswede
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Year and Model: 850 R 1997
Location: Norway

Re: 97` 850 R manual swap, long crank intermittent spark/start

Post by gswede »

So the last vid indicates spark, hooked up coil lead and sure enough, now it fires up..?!!
What could possibly lead it to need 2 minutes of cranking before spark comes along?

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abscate
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Post by abscate »

Let's try that spark check with a plug attached and grounded with a wire and see if it's still erratic
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gswede
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Year and Model: 850 R 1997
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Post by gswede »

FIXED!!!


Drumroll....


It was the crank sensor polarity.



Auto flexplate with square trigger holes as the newer flywheels. Install an old flywheel with round trigger holes and you`ll want to reverse sensor polarity.
However, it will fire with wrong polarity, crank time is looonger and your timing will be off.

M4.3

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oragex
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Post by oragex »

gswede wrote: - Short "fan" belt as the AC had been inoperable since 2002, many receipts from PO attempting fixing it. Figured no need for a belt spinning non working equipment.

Do you know what brand/ part number the short belt is? This would be useful to know, several people were looking for a short belt to bypass the a/c compressor.

gswede
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Joined: 28 February 2011
Year and Model: 850 R 1997
Location: Norway

Post by gswede »


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abscate
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Post by abscate »

Nicely done!!
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oragex
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Post by oragex »

Thanks!

gswede
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Year and Model: 850 R 1997
Location: Norway

Post by gswede »

De nada :-)

If you do this, crimp and solder the wires for trouble free DD

And for the love of GOD, keep the auto ECU, the revhang in the manual ECU sux.
Cannot even begin to describe how much better auto ECU driveability is on a manual swapped car than one high mileage 850 original manual with rev hang.

Total control of torque and revs with pedal beats ECU interference, especially during gear change..

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henrysin44
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Post by henrysin44 »

gswede wrote: 23 Mar 2016, 16:54 FIXED!!!


Drumroll....


It was the crank sensor polarity.



Auto flexplate with square trigger holes as the newer flywheels. Install an old flywheel with round trigger holes and you`ll want to reverse sensor polarity.
However, it will fire with wrong polarity, crank time is looonger and your timing will be off.

M4.3
I manual swapped my 850 2 years ago and ever sense my volvo would crank for soooo long, sometimes a scary long time (not very fun to experience on road trips). This post is a life saver, i had no idea about the different flywheels, now it fires up within a second!
Daily driver Black 1994 Volvo 855 2.3L Turbo - manual swapped, turbo swapped, green injectors, custom M4.4 Tune, de-catted, custom two-tone interior, V70R seats & rims
Teal 1994 Volvo 855 2.5L N/A Manual Transmission (the back up daily and parts car) - Runs and Drives but the engine knocks
Silver 1997 Honda CRV 2.0 AWD - its in a very sorry condition, but drives
Silver 2003 Subaru Forester 2.5L N/A AWD - Leaks everything

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Chuck W
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Post by Chuck W »

I'm in the middle of my manual swap on the '97 T5 and wonder if this is going to be an issue.

My car is no longer an M4.3 (Swapped M4.4 a while back) and it's going COP in the process.
I know the M4.4 started quicker, due to the system remembering where is was and not having to find #1 first (like the M4.3), which resulted in shorter start times.

I suppose it won't hurt to swap polarity, regardless.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

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