Generic P80 AC clutch shim , bread clip, zip tie thread
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AC Shim Fix: Are Zip Ties the New Bread Clips?
- abscate
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Re: Generic P80 AC clutch shim , bread clip, zip tie thread
I'm pretty sure This fix spans all Volvos post 1990
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
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Bangbang880
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Thank you, thank you for your response.
- regent
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Just make sure you only use zip ties that are color-matched to your car's interior and then set the bread clips aside, they may be used to secure wire looms...
Disclaimer: I will not be held liable for any unwanted outcome
Disclaimer: I will not be held liable for any unwanted outcome
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that
2015 BMW 335i
2015 XC60 T5 Premier Plus
2002 S60 2.4 n/a - retired
1987 340 DL - retired
Disclaimer: We (very) seldom do that
2015 BMW 335i
2015 XC60 T5 Premier Plus
2002 S60 2.4 n/a - retired
1987 340 DL - retired
- abscate
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I think you are in the ward next to mine - do you have a leave pass this weekend ??
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
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Bangbang880
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Of course! I wouldn't dream of clashing with my interior .
- eriscentro
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How'd you guys manage to get enough clearance to get the zip tie under the half-circle? I tried a variety of flat head screwdrivers this morning and the best I could get was the tip of the tie under. I tried the procedure from the under the car, although it was not jacked up. If I remember correctly, I was using 6 inch ties.
Edit: I managed to cut the tips off and lodge them in, but they're not placed evenly
Edit: I managed to cut the tips off and lodge them in, but they're not placed evenly
- callahanoffroad
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I wanted to add to this fix. I actually found that guitar picks and super glue were perfect and worked on both of my 850's. Thin and medium guitar picks are what I used. If the Gap is large use medium, if it's only off a bit use thin picks. I then glued them to the rubber pressure pads. Has worked for about a year now. 
Author, Chef, and Shade Tree Mechanic
1995 Volvo 850, Non-Turbo, VVIS, LH FI, Green, 215,000 miles. B5254FS engine. Herman. viewtopic.php?f=1&t=84393
1996 Volvo 850, died at 280,000
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Read my Silly Comic Book at: therealpizzabros.com/
1995 Volvo 850, Non-Turbo, VVIS, LH FI, Green, 215,000 miles. B5254FS engine. Herman. viewtopic.php?f=1&t=84393
1996 Volvo 850, died at 280,000
Founder of: CookingForChemo.Org
Read my Silly Comic Book at: therealpizzabros.com/
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precopster
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Just tried this on my 2001 T5 and finally the compressor stays on at lowest temp setting (it used to cycle)
Vida shows 1232-1340kpa and the cooling fan is running at step 1 all the time as it should though during operation at higher temperature (say 21deg C) it would cycle along with the compressor (not simultaneously though)
I used Vida to activate the A/C clutch and this made inserting the ties a breeze. You could do the same thing with an alligator type test lead hooked to the grey A/C connector feeing 12V+ on the compressor though I would disconnect the grey lead from the motor loom first to avoid feeding 12V back into the ECM.
I used zip ties and they seem secure enough. Only time will tell if this is a good fix. Weather has cooled here with the beginning of Autumn so may not see temps high enough to test it properly for a few months. Wasn't until I posted that I realized I had the dustiest screen ever posted on MVS!!
Vida shows 1232-1340kpa and the cooling fan is running at step 1 all the time as it should though during operation at higher temperature (say 21deg C) it would cycle along with the compressor (not simultaneously though)
I used Vida to activate the A/C clutch and this made inserting the ties a breeze. You could do the same thing with an alligator type test lead hooked to the grey A/C connector feeing 12V+ on the compressor though I would disconnect the grey lead from the motor loom first to avoid feeding 12V back into the ECM.
I used zip ties and they seem secure enough. Only time will tell if this is a good fix. Weather has cooled here with the beginning of Autumn so may not see temps high enough to test it properly for a few months. Wasn't until I posted that I realized I had the dustiest screen ever posted on MVS!!
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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Allgonquin
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Just wanted to add a bit to this thread. I have a 2004 XC70 and was able to access the compressor clutch for a ziptie fix via the wheel well. I folded back the forward part of the wheel well liner and clamped it out of the way with a pair of vise-grips. Not exactly easy access, but basically sort of hugging the brake disk and using my left hand with a screwdriver to pry a gap for the zip tie, and right hand to feed in the zip tie. I used three ties, and so far so good. My clutch gap was about 0.8 mm give or take, and I had the classic symptoms of AC working when starting the car, but slowly losing effectiveness as the car warmed up, presumably because the clutch was not engaging.
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