Login Register

Generic P80 AC clutch shim , bread clip, zip tie thread

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » AC Shim Fix: Are Zip Ties the New Bread Clips?
Post Reply
User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3809 times

Re: Generic P80 AC clutch shim , bread clip, zip tie thread

Post by abscate »

I'm pretty sure This fix spans all Volvos post 1990
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Bangbang880
Posts: 3
Joined: 5 April 2016
Year and Model: 2002 s60
Location: aZ

Post by Bangbang880 »

Thank you, thank you for your response.

User avatar
regent
Posts: 1319
Joined: 22 February 2010
Year and Model: 2015 XC60 T5
Location: Under the Hood
Has thanked: 2 times
Been thanked: 12 times

Post by regent »

Just make sure you only use zip ties that are color-matched to your car's interior and then set the bread clips aside, they may be used to secure wire looms... :lol:
Disclaimer: I will not be held liable for any unwanted outcome
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

2015 BMW 335i
2015 XC60 T5 Premier Plus
2002 S60 2.4 n/a - retired :(
1987 340 DL - retired :(

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3809 times

Post by abscate »

:D :D :D :D :D :D

I think you are in the ward next to mine - do you have a leave pass this weekend ??
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Bangbang880
Posts: 3
Joined: 5 April 2016
Year and Model: 2002 s60
Location: aZ

Post by Bangbang880 »

Of course! I wouldn't dream of clashing with my interior .

User avatar
eriscentro
Posts: 119
Joined: 12 December 2011
Year and Model: 96 850, 01 S60
Location: New Jersey

Post by eriscentro »

How'd you guys manage to get enough clearance to get the zip tie under the half-circle? I tried a variety of flat head screwdrivers this morning and the best I could get was the tip of the tie under. I tried the procedure from the under the car, although it was not jacked up. If I remember correctly, I was using 6 inch ties.
Edit: I managed to cut the tips off and lodge them in, but they're not placed evenly

User avatar
callahanoffroad
Posts: 437
Joined: 30 June 2014
Year and Model: 1995 850
Location: St. Louis Missouri
Has thanked: 16 times
Been thanked: 52 times

Post by callahanoffroad »

I wanted to add to this fix. I actually found that guitar picks and super glue were perfect and worked on both of my 850's. Thin and medium guitar picks are what I used. If the Gap is large use medium, if it's only off a bit use thin picks. I then glued them to the rubber pressure pads. Has worked for about a year now. :-)
Author, Chef, and Shade Tree Mechanic

1995 Volvo 850, Non-Turbo, VVIS, LH FI, Green, 215,000 miles. B5254FS engine. Herman. viewtopic.php?f=1&t=84393

1996 Volvo 850, died at 280,000

Founder of: CookingForChemo.Org

Read my Silly Comic Book at: therealpizzabros.com/

precopster
Posts: 7543
Joined: 21 August 2010
Year and Model: Lots
Location: Melbourne Australia
Has thanked: 8 times
Been thanked: 128 times

Post by precopster »

Just tried this on my 2001 T5 and finally the compressor stays on at lowest temp setting (it used to cycle)

Vida shows 1232-1340kpa and the cooling fan is running at step 1 all the time as it should though during operation at higher temperature (say 21deg C) it would cycle along with the compressor (not simultaneously though)

I used Vida to activate the A/C clutch and this made inserting the ties a breeze. You could do the same thing with an alligator type test lead hooked to the grey A/C connector feeing 12V+ on the compressor though I would disconnect the grey lead from the motor loom first to avoid feeding 12V back into the ECM.

I used zip ties and they seem secure enough. Only time will tell if this is a good fix. Weather has cooled here with the beginning of Autumn so may not see temps high enough to test it properly for a few months. Wasn't until I posted that I realized I had the dustiest screen ever posted on MVS!!
Attachments
20180318_163951.jpg
20180318_171010.jpg
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

Allgonquin
Posts: 15
Joined: 15 March 2014
Year and Model: XC70 2004
Location: Maryland
Been thanked: 6 times

Post by Allgonquin »

Just wanted to add a bit to this thread. I have a 2004 XC70 and was able to access the compressor clutch for a ziptie fix via the wheel well. I folded back the forward part of the wheel well liner and clamped it out of the way with a pair of vise-grips. Not exactly easy access, but basically sort of hugging the brake disk and using my left hand with a screwdriver to pry a gap for the zip tie, and right hand to feed in the zip tie. I used three ties, and so far so good. My clutch gap was about 0.8 mm give or take, and I had the classic symptoms of AC working when starting the car, but slowly losing effectiveness as the car warmed up, presumably because the clutch was not engaging.

vvvolvo
Posts: 23
Joined: 25 March 2013
Year and Model: XC60, 2012
Location: New England

Post by vvvolvo »

Just posting an update. I fixed my AC with zip ties in July of 2015. The AC still runs ice cold!

Post Reply
  • Similar Topics
    Replies
    Views
    Last post