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240 dl fuel filter replacement

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

This topic is in the MVS Volvo Repair Database » June 2017 Newsletter
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underdog1964
Posts: 1
Joined: 27 June 2007
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240 dl fuel filter replacement

Post by underdog1964 »

I can't quite figure out how to remove the fuel filter, is there some kind of trick to getting those bolts off the end? My car starts but then it dies immediately, you can do this over and over and it won't stay running. Any help would be appreciated.
Thanks, Mark

wojeepster
Posts: 259
Joined: 15 November 2005
Year and Model:
Location: Hendersonville, NC

Post by wojeepster »

you hold the flats on the filter with a wrench and undo the banjo bolts on the filter. I am not sure on your running for a short time and stopping but I am thinking it might be fuel pump relay problem. If you have a pressure gage for the fuel line I would connect it and see if the pressure is dropping quickly after starting.

CarVolvo
Posts: 598
Joined: 4 September 2006
Year and Model:
Location: Bit West of Toronto, Canada

Post by CarVolvo »

Hey Mark and welcome!

Why not add your car year so we can help more..and save time?

Its called a banjo fitting because it looks like a banjo.. and the bolt to remove it is actually where the strings on the banjo would be. I think its a 13mm bolt but dont quote me. The bolt goes in between the fitting and the filter ..and actually has a little hole in it to allow fuel in the hose to go into the filter.

I dont think its your filter as much as your relay or fuse or power supply to the fuel system.

One way of testing this is put an wire (with alligator clips on both sides) and connect to fuses 7 and 5 on 1983 and earlier.. or 8 and 10..okay i cant remember ..its late..so just look on your fuse panel for the ones which say.. fuel pumps and connect them together.

This will allow you to bypass the fuel relay and if your car keeps running then you know thats the issue.

If it doesnt run..go to the passenger side of the car and look under the dash for the relay.. a little white box (green for older models).. and look for the big red wire.. test to see if your getting current (terminal 30 if i recall)..if you are then you know that the fuse in the engine bay and the battery link is okay.

If that is not workign then replace the fuse and connection to the positive side of the battery cable.

If all this fails then you might have a defective fuel pump (primary) or you might want to check out your Mass Airflow Sensor.

How long has it been since you changed your filter?
THE FLEET!:

93 854 GLT 20v non-turbo 435,000 KM +

94 854 20v non-turbo 215,000 KM ..new engine

87 745 B230 non-turbo 250,000 KM (newest edition Jan '07)

86 244 GL B230 non-turbo 460,000+ KM

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