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850 - Broken OBD 1 port - can't find replacement

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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omaralqady
Posts: 6
Joined: 26 January 2012
Year and Model: 850, 1995
Location: Cairo, Egypt
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850 - Broken OBD 1 port - can't find replacement

Post by omaralqady »

My OBD 1 port has broken because my mechanic used to open it to attach a small wire to be used for reading the codes after the original wire was lost ( I bought the car that way). From opening and closing too many times, the button used to read the codes had one of its plastic pins broken, and one of the small springs below the button were lost as well, so the port simply doesn't work anymore.


I can't find a replacement port anywhere, neither with spare parts dealers in Egypt (where I live), nor online (to the best of my searching ability).

Is there a way I can find another one? I don't mind if it's anywhere in the world, because my car has some problems that I can't fix without the codes and I would gladly pay for shipping to get a working port.

I hope you guys would have any tips for me on how to find a solution to this issue, or even if it's possible to fix my current port (which I doubt, but someone might know better).

Thanks in advance for your help :)

Ozark Lee
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Post by Ozark Lee »

If there is a salvage yard that is a good source. The whole assembly has a connector on the back of it and it is very easy to change as an assembly.

If it was just changing the wire that is easy, a standard bullet style crimp on connector and a piece of wire soldered onto the bottom of the switch but if the button and the spring are missing it will be tough to repair. I suppose you could add a Single Pole Single Throw momentary pushbutton in place of the original but it would be less than ideal when exposed to the elements.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

omaralqady
Posts: 6
Joined: 26 January 2012
Year and Model: 850, 1995
Location: Cairo, Egypt
Has thanked: 2 times

Post by omaralqady »

Thank you for your answer, Ozark Lee.

Unfortunately, there are no salvage yards here. Everything goes to the hands of used parts dealers, and 850 parts are quite rare in Egypt, unlike other older Volvos.

Well the wire issue was easy, but the temporary fix the mechanic used meant the plastic assembly had to be opened quite a number of times, whenever the wire would slip from its holding place.

I will look into the issue of replacing the button with something like you suggested then, I don't know if it would nicely with the structure of the port or not, but if that's the only available option, I'll have to try it then.

---

Still, if you know of any place online from which I can order the whole assembly, that would be very helpful :)


Thank you very much for your answer and your help, I appreciate it :)

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rspi
Posts: 7303
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Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
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Post by rspi »

I probably have one. Send me a private message.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

loveMy850
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Year and Model: 1994 850 WAGON
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Post by loveMy850 »

My wire is broke to the port but I manage to put it in the hike long enough to read the codes. Ive only done fuel codes. I have a cel on ite #A6 I believe for engine, my question is I need to read those codes but I don't want to screw anything up, by reading the codes can I screw anything up in the engine. I know sounds crazy but the cel is crazy and I need a smog .

loveMy850
Posts: 369
Joined: 8 October 2006
Year and Model: 1994 850 WAGON
Location: California
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Post by loveMy850 »

My wire is broke to the port but I manage to put it in the hike long enough to read the codes. Ive only done fuel codes. I have a cel on ite #A6 I believe for engine, my question is I need to read those codes but I don't want to screw anything up, by reading the codes can I screw anything up in the engine. I know sounds crazy but the cel is crazy and I need a smog .

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