Login Register

Serpentine belt does not fit Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
AlanKot
Posts: 19
Joined: 11 October 2016
Year and Model: 1998
Location: NJ
Has thanked: 1 time

Serpentine belt does not fit

Post by AlanKot »

Guys...

Two days, two different belts (Dayco first and now Continental). Same size as the old belt but I cannot get it back on. I used the new routing and nothing. When I get to the last pulley its about an inch short. I even thought that maybe its too cold outside and it shrunk so I warmed it up and still nothing. Any suggestions? Thanks

Alan

1998 V70R

FlyingVolvo
Posts: 1822
Joined: 8 March 2009
Year and Model: 2000 V70XC
Location: USA
Has thanked: 51 times
Been thanked: 73 times

Post by FlyingVolvo »

Are you using a proper serpentine belt tool? You really have to get the tensioner pulled back all the way it will go for the belt to slide on. Easiest way for me is to get it all looped around and then slide it over the power steering pulley last. Make sure the belt isn't riding the lip of one of the lower pulleys and that there's no slack anywhere. I'm always surprised by how much of a pain the serp belt is.

If none of that works, then I'd assume you have an incorrect belt or that you're trying the routing wrong. What do you mean by "new routing"?
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

AlanKot
Posts: 19
Joined: 11 October 2016
Year and Model: 1998
Location: NJ
Has thanked: 1 time

Post by AlanKot »

I googled belt routing and I have it go around the crank, ac, up to alternator, down to idler pulley and up around the ps pump. When I get to the PS pump pulley (with the tensioner pulled all the way back) I need another 1/2 to 3/4 of an inch to slide it on the pulley. I am using Contitech 1743.

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

So are you using this routing? :
https://www.ipdusa.com/products/5656/10 ... 70-v70-c70

I put it around the idler pulley last.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

Conti 1743 is the right number, you're good there.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

Also what work did you do with the belt off, did any of those pulleys move (alternator, etc.)?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
abscate
MVS Moderator
Posts: 35294
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1504 times
Been thanked: 3817 times

Post by abscate »

They don't shrink in cold weather. Probably the tensioner isn't pulled fully in - its pretty tight. If it rides up on that little ridge on a pulley, it won't fit either...
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

AlanKot
Posts: 19
Joined: 11 October 2016
Year and Model: 1998
Location: NJ
Has thanked: 1 time

Post by AlanKot »

I am using the routing on IPDs site. I didn't do any work and I pulled that tensioner as far back as it goes. I will try again tomorrow and let you know.

polskamafia mjl
Posts: 2640
Joined: 1 April 2009
Year and Model: 1995 Volvo 854 T-5R
Location: Hershey, PA
Has thanked: 19 times
Been thanked: 21 times

Post by polskamafia mjl »

If possible try putting it onto the smooth idler pulley last. You won't have a lip to fight. Whether you can reach your hand down there depends on what kind of tool you're using to loosen the tensioner though.
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
Previous: 1996 Volvo 850 GLT - Totaled

User avatar
abscate
MVS Moderator
Posts: 35294
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1504 times
Been thanked: 3817 times

Post by abscate »

It's really easy to incorrectly fit it to the crank pulley and lose the slack there.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Post Reply
  • Similar Topics
    Replies
    Views
    Last post