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Engine removal/replacement project Topic is solved

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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kallekula
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Re: Engine removal/replacement project

Post by kallekula »

Started putting the car back together...
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BMW 540i 2002
S70 Base 2000

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kallekula
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Post by kallekula »

Starting to look like a car again. Left to do is mount hood, bumper and add fluids.
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BMW 540i 2002
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precopster
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Post by precopster »

Great job Kallekula !! Did all that stuff have to come out? Could the motor have been pulled from the top without trans?

My 2006 XC90 needs a radiator. It was fine until I stressed the already brittle plastic of the upper radiator hose by replacing the hose. It went "crack" while I was tightening the new hose. Watch out for that one!!
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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kallekula
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Post by kallekula »

It is easier to remove the engine with the tranny attached. Once the radiator, intercooler etc has been removed there is plenty of room. I know Vida says to drop everything downwards but I thought it was easier to pull it out from the top.

BMW 540i 2002
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Post by kallekula »

Mounted the hood today. Have to replace the windshield washer pump so haven't fitted the bumper yet. Yes the hood looks like crap I know. Gonna get a cheapo Maaco paint.
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BMW 540i 2002
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Kurica
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Post by Kurica »

any close up pictures? of the bad tread. great work!!

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Post by kallekula »

Kurica wrote:any close up pictures? of the bad tread. great work!!
No sorry I didn't take any pictures of the damaged threads.

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deanjones1993
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Post by deanjones1993 »

Hi there. FairPlay to you mate great job there you done! I’m trying to remove my engine as the belt tensioner snapped and engine is a goner. What exactly is next to do after removing the rads and the most of me he front? Any tips would be appreciated Thankyou

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Post by abscate »

Welcome dean

Alldata will sell you a 30 day subscription to complete factory procedures for about $20 us

For a big job like this that would be worth it
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deanjones1993
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Post by deanjones1993 »

Hi thanks but I needed to be a company to proceed for help off that site…

I’m just asking for any help and tips for taking out a 2.4 d5 2004 engine

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