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Xc70 fuel pump leaking from housing

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Tone944
Posts: 13
Joined: 19 February 2017
Year and Model: 2003 XC70, 2006 XC9
Location: Newcastle, Australia
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Xc70 fuel pump leaking from housing

Post by Tone944 »

Has anyone had this problem?...

XC70 fuel pump is leaking from the top of the yellow housing where there is a round piece with a cross in the middle. Looks like it's where the fuel return connects.

Please see photo attached...

Wondering if anyone has a fix that doesn't involve replacing the whole pump?
IMG_3237.JPG

Tone944
Posts: 13
Joined: 19 February 2017
Year and Model: 2003 XC70, 2006 XC9
Location: Newcastle, Australia
Has thanked: 1 time

Post by Tone944 »

oops, I posted twice and not sure what to do to fix. Very sorry to the other users and Moderators

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oragex
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Post by oragex »

If I remember well, this was a recall in hot areas and yours seems to be one of them. I think someone also tried some super glue, it may or not work. it's better to just replace the pump if Volvo doesn't want to pay for it

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jonesg
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Post by jonesg »

JB weld, the marine version is gas proof.
Clean area with brake cleaner if you have any, dry and apply,
fill that cup area and leave overnite to fully cure.

precopster
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Post by precopster »

As above that JB Weld will button it up nicely.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

cn90
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Year and Model: 2004 V70 2.5T
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Post by cn90 »

I personally don't mess with JB Weld in this area b/c of safety issue.

The recall info is below:
http://www.autoblog.com/2009/12/22/volv ... over-fuel/

Check local Volvo dealer for recall info in Australia...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

phrm96
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Year and Model: V70 2004
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Post by phrm96 »

I had the same experience, coincidentally right after I did the PCV breather system. Presumed it was a leak from an injector or the main fuel line.

Cleaned out the dirt and gunk, sanded the plastic area with 100 grit on the end of a small flathead screwdriver. JB Welded, 24 hr cure. No leaks or smells. Fingers crossed.
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jonesg
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Post by jonesg »

my repair is still good 5 years later.
Disconnect battery or you'll get SRS on the dash.

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