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2000-2008 AW55-50SN Valvebody re-assembly

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

This topic is in the MVS Volvo Repair Database » 2001-2007 AW55-50SN Valve Body Re-assembly
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precopster
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Re: 2000-2008 AW55-50SN Valvebody re-assembly

Post by precopster »

One guy I know put in new solenoids (Sonnax) and made it far worse. Possibly one or more weren't calibrated correctly who knows. He didn't have a line pressure gauge or holes drilled in cover to access the Allen keys.
I've heard of others not doing so well with new solenoids here on the forum.
Next thing was he tried a full bench rebuild and that also failed. He ended up converting the car to manual.

Most folks do OK with a valve body replacement.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

jenkinskg
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Post by jenkinskg »

Thanks for advice, I replaced whole VB on my 04 c70, money well spent, but on my 02 s60 need to save some money.
Can get new soleinoids for $125 and just replace one at a time with VB in place.
Mine runs cold pretty well, and on highway well hot or cold.
Was told by VB guy there is a risk, but I think it is worth risk


FYI, I have vida and have already flushed from pan to exit and put filter in, trans cooler will go in after Sol swap
2004 c70 2.3HPT, s60 2.5T

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SuperHerman
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Post by SuperHerman »

I assume your O4 C70 has the AW55-50SN. If so buy the TransGo kit and you can either rebuild the valve body or just rebuild the solenoids. As I recall you can just take out the solenoids and rebuild them and leave the valve body in place. No need to buy new solenoids. If just the solenoid rebuild doesn't work then you can go back in and remove the valve body and use the rest of the kit.

This is based on my experience with my old 2001 XC70 that used the AW55-50.

My advice - follow Precopster's tips and buy a gasket for the valve body (Nissan Maxima - don't recall year - just look which one used the AW55-50) rather than use silicon. It is way easier if you have to go back in and only costs around $10.00.

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Botbasher
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Post by Botbasher »

Here is what I used if you have Prime...

https://www.amazon.com/gp/product/B00Y8 ... UTF8&psc=1

Was nice and stiff. Made getting all the holes lined up quite easy and not a drop out of it! Can't say the same for that stupid return line o-ring though!! :evil:

Cheers!

K "bet you thought I was going to use stiff here, huh?" S :lol:
Never become a pessimist. A pessimist is correct oftener than an optimist, but an optimist has more fun, and neither can stop the march of events.-Heinlein

We have met the enemy and he is us.-Pogo

If speed kills, do brakes give life??

jenkinskg
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Post by jenkinskg »

I am about to order 3 solenoids for my 02 awd s60.

I have prev done entire valve body for my 04 c70 and it worked out well. The 02 I have to minimize cost on and it already have 135K on it.
Already flushed and its drivable, and on highway speeds seems very good, whe warm only small glitches now after flush, trans cooler install and magic red liquid, forget which, got from napa made shifts a lot better.

Do you think spending $100 or so on 3 solenoids will make is 100% or should I maybe get trans oil temp sensor?
Let me know what you all think
2004 c70 2.3HPT, s60 2.5T

jenkinskg
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Post by jenkinskg »

Just got my 3 replacement solenoids new not refirb, will update after complete
2004 c70 2.3HPT, s60 2.5T

jenkinskg
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Post by jenkinskg »

Just started my Solenoid replace job, took about 2 hrs to drop subframe.
Started on pan bolts, aleady see some hard to turn, not looking forward to it.
Made a cool way to hold up motor, see picture.
I had a spare s60 cross bar and upper moter mount. Drilled hole in both.
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2004 c70 2.3HPT, s60 2.5T

precopster
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Post by precopster »

jenkinskg what happened with that solenoid replacement? Or perhaps I shouldn't ask? Hope it sorted things out for you.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

vt9000cse
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Post by vt9000cse »

Yeah, I'm interested to know what you results were with the solenoid replacement?

v8n6mt
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Post by v8n6mt »

precopster wrote: 02 Nov 2017, 04:24 jenkinskg what happened with that solenoid replacement? Or perhaps I shouldn't ask? Hope it sorted things out for you.
precopster wrote: 02 Nov 2017, 04:24 jenkinskg what happened with that solenoid replacement? Or perhaps I shouldn't ask? Hope it sorted things out for you.

viewtopic.php?f=6&t=82799&p=450652#p450652

"engine trans perfect"

Guess I'll give it a go

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