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Brake lights won't work, fuses, switch good

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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Seake
Posts: 2
Joined: 30 March 2011
Year and Model: XC90 2003
Location: Missouri

Brake lights won't work, fuses, switch good

Post by Seake »

2003 XC90 brake lights won't work but the third upper light does. The brake light switch appears to be working because I can shift out of park. All fuses are good and I installed new bulbs. Any suggestions?

jimmy57
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Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
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Post by jimmy57 »

Shunt or relay on the REM in the left rear quarter panel. Fuses should be checked too. Shunts are those black thin rectangular things plugged into the REM. If you download wiring diagram from the Repair Database tab, it will pinpoint which shunt on the brake lights pages.
Third brake lamp is not routed through REM, it feeds directly off the CEM.

Seake
Posts: 2
Joined: 30 March 2011
Year and Model: XC90 2003
Location: Missouri

Post by Seake »

Thanks Jimmy, I swapped out a relay from a component that was working and that solved the problem. The relay for the brake lights was a different color, I'm assuming it was replaced before. Wondering if there is something else going on that required that relay to be replaced now 2 times.

Shawn_Mtl
Posts: 1
Joined: 29 April 2011
Year and Model: XC90 2003
Location: Montreal

Post by Shawn_Mtl »

Wow, I just fixed the same problem today by switching out my relay. I guess I should have read the posts yesterday. My original relay was blue, the new part number is black like the others. Cheers

Chadbedford
Posts: 5
Joined: 9 January 2013
Year and Model: 2004 Volvo xc90
Location: Michigan

Post by Chadbedford »

I checked all the fuses replaced the bulbs. Bought an additional rectangular fuse like you suggested still no brake lights. Any more suggestions

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mrbrian200
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Post by mrbrian200 »

Does anyone off hand know what the new part number is? '03 XC90

I'm wandering if the surgical operation I did on a 9441161 today (the common mini SPDT relay used all over on these and other P2s/P3s) was unnecessary and I could have just plugged the 9441161 in as is.

Fearing a warning message on the DIM or some weird brake light malfunction I extracted the diode out of the original blue relay and installed it across the leads of the new (technically used/low use relay from a pick and pull) . Also clipped the unused SPDT 'closed when off' spade terminal, again fearing the REM would see it and display some bitter message on the DIM about it.

9441161 same coil resistance, same current rating, both are built for SPDT internally, just the blue one has that spade lopped off just like I did to the 9441161. The only real difference is that small signal diode wired to shunt reverse current across the coil on the blue one. I am curious why they're worried about reverse current across the coil on this particular relay (but nowhere else/any of the other relays on the car that I can tell)

I needed the brake lights to work by tomorrow morning - not 2 or 3 days from now. Relay would have to be either ordered or drive to nearest Volvo dealer 80 miles away. And it's Sunday.

ALF1
Posts: 18
Joined: 1 April 2015
Year and Model: XC90 2003 2.5
Location: United States
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Post by ALF1 »

I experienced the same symptoms. Replaced all rear light bulbs (brake, turn, running) and used the electrical grease on them. No more problems.

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