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1998 Volvo S70 AC compressor not turning on.

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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pb49415
Posts: 52
Joined: 30 April 2018
Year and Model: 1998 S70
Location: Fruitport, MI
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1998 Volvo S70 AC compressor not turning on.

Post by pb49415 »

I don’t have any AC. A couple things I’ve noticed. First, I originally believed the system was overcharged. I purchased a gauge to check it. Next, I purged some 134 from the system. First thing I noticed was that it wasn’t freezing cold. Just warm gas. Next, I checked the compressor to see if the clutch was spinning. It was not. I bumped it while engine was idling and manually turned it and nothing. Any suggestions on a next step????

Thanks in advance,
Paul

pb49415
Posts: 52
Joined: 30 April 2018
Year and Model: 1998 S70
Location: Fruitport, MI
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Post by pb49415 »

I just checked the gap. It’s at least 6mm.

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abscate  
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Post by abscate »

Hmm - wrong gap. It needs to be about 0.3mm or 12 thousands of an inch
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pb49415
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Post by pb49415 »

What’s the difficulty level of adjusting the gap? I watched a YouTube video of Robert DYI and he just shows him prying the clutch face off. He’s got good access too. I don’t have that kind of access. Any suggestions on doing this?

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Post by abscate »

Three methods of adjusting the gap

The Volvo official procedure - the clutch is removed and shims are added/removed to the clutch hub to adjust the gap. You remove shims to decrease the gap. With about $1000 of Volvo tools, it is possible to do this without lowering the AC but most of us have to lower it to re-shim. Easier on the -1998 models, the 1999 and 2000 are pigs...

The MVS way - instead of moving the clutch disc closer to the metal AC compressor hub face by moving shims, we put shims on the outside of the clutch disc and push it towards the metal face until the gap is in the space specification of ....(to be double checked and inserted here)

This is called the bread clip fix and was later superseded by a World Famous Biologist to the Zip tie fix.
AC Clutch Gap
AC Clutch Gap
Screen Shot 2018-06-22 at 11.33.12 AM.png (80.73 KiB) Viewed 2015 times
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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pb49415
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Year and Model: 1998 S70
Location: Fruitport, MI
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Post by pb49415 »

Before I install the zip ties and waste time doing so, shouldn’t the clutch engage by using a push stick to get it closer to the pulley?

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Post by mecheng »

Short the pressure sensor for a couple of seconds on the a/c line, does the compressor engage. If so, you have a pressure problem, you may have purged too much. If the pressure is too high, likely you have air in the system and not pure freon. A good idea would be to evacuate with a good vacuum and charge again so you can verify the amount.
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
Boost is my drug of choice

pb49415
Posts: 52
Joined: 30 April 2018
Year and Model: 1998 S70
Location: Fruitport, MI
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Post by pb49415 »

I think I found a little problem.......the wire connection to the high pressure port was completely severed from the sensor. When I reached down to disconnect it. Must have been broken before I got the car a few years ago. I’ve never used the AC. A least the car was essentially a trade for a dirt bike, so it didn’t cost anything out of pocket. Not looking forward to forking out the $$$, but it’s necessary.😢. From my understanding, the sensor unscrews from the Schrader valve, correct?
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CA0C160C-CF2C-49E0-95A8-1E6B470F06EB.jpeg

pb49415
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Post by pb49415 »

My next question is: since this connector is a 3 pin, how do I jump across to test? Which two terminals or 3 do I connect?

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Post by abscate »

I put some info in the other thread. It’s a resistance measuring plug, not an on off so jumping it won’t help. It needs to send good info back to the ECU to convince the ECU to turn on the AC

Use the high pressure switch part number to search

30767231, 8628563

But it should be near the top of the Forum
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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