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Micro switch shift lock override

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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enotslim
Posts: 333
Joined: 18 January 2016
Year and Model: 2004 XC70
Location: Boston, MA USA
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Micro switch shift lock override

Post by enotslim »

1998 v70 t5t requires shift lock override button to leave park. I dissasembled and tested the switch manually. Sometimes it works, sometimes not. When not i can usually jump the switch terminals and the solenoid works. Everytime i reassenble the switch and solenoid it does not work. Could be intermittent switch failure. Before replacing switch should I check anything else? Other likely causes of this failure? Solenoid and brake switch clearly work. But so does the microswitch ... some times.
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

enotslim
Posts: 333
Joined: 18 January 2016
Year and Model: 2004 XC70
Location: Boston, MA USA
Has thanked: 71 times
Been thanked: 16 times

Post by enotslim »

Well, I replaced the microswitch and the solenoid mechanism works. I can shift out of park without using the shift lock override button. However, I can't make the new microswitch fit the available space. But no problem - now instead of using the override button I simply reach into the exposed center console and squeeze the microswitch. Works every time. It's pretty hilarious.

It doesn't fit because the wires are enclosed within a plastic barrier. See photo. I noticed this when the switch arrived but assumed it was OK. It's not. I'm considering removing the barrier (crushing it) and hoping the wires fit when exposed (just like the original). Could be removable protection but it's stuck on there pretty tightly. Returning doesn't seem worthwhile or likely even possible after installing.

Am I missing something here? Am I missing how to make it fit? Does this switch fit other Volvos and/or is it the wrong part? Purchased here: https://www.ebay.com/itm/122986088414. What's the point of a barrier given the original microswitch on this car lasted over 20 years without one?

Another thing: when removed both the old and new switches "worked" as judged by continuity testing but only the new one would activate the solenoid. I didn't measure the resistance of the old switch. Maybe I will but without removing the new switch to compare I might not be able to interpret the result.
comparison.jpg
comparison.jpg (57.1 KiB) Viewed 1667 times
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

enotslim
Posts: 333
Joined: 18 January 2016
Year and Model: 2004 XC70
Location: Boston, MA USA
Has thanked: 71 times
Been thanked: 16 times

Post by enotslim »

After removing the plastic barrier (another use for Vice-Grips crush) and wrapping the exposed electrical elements with electrical tape (see image below, before and after Vice-Grips and before wrapping) the switch installed and works fine - just to close this thread. May not be "permanent" (nothing is) but short-term success became a goal in itself. Presumably this protective plastic works in some vehicles. It did not in mine.
2019-02-26 22.05.56_crop.jpg
2019-02-26 22.42.00_crop.jpg
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

hausmeister
Posts: 572
Joined: 22 July 2006
Year and Model: 1995 850T5-R
Location: Austria
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Post by hausmeister »

Hope you re-soldered that black wire.
850 T5-R '95 auto Image

enotslim
Posts: 333
Joined: 18 January 2016
Year and Model: 2004 XC70
Location: Boston, MA USA
Has thanked: 71 times
Been thanked: 16 times

Post by enotslim »

I intentionally did not re-solder. It's more secure than it appears in the photo and an awkward position in the garage is a no soldering zone, at least for me, at 2 am. If it fails I now know what to do. Exposing the area only takes a few moments.
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

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