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Volvo 850 Windshield Replacement

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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scerre
Posts: 17
Joined: 19 March 2006
Year and Model:
Location: Richmond, VA

Volvo 850 Windshield Replacement

Post by scerre »

Does anyone have instructions on how to remove and replace my windshield? I am going to the bone yard tomorrow. Thanks, Steve

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
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Post by MadeInJapan »

It's just muscle work and you have to have the right adhesive. Also, You have to be careful of the SRS sensor that sits at the base of it.
Send me an email and I'll send the instructions (pdf file) back to you.
badger36-at-knology.net (replace -at- with @).
MIJ
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

JRL
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Year and Model: Several
Location: 19333
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Post by JRL »

Best left to a glass shop to install IMO
It's a 15 minute install so it won't cost an arm and a leg
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
Has thanked: 17 times
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Post by MadeInJapan »

Actually, I agree with JRL on this one. The guy who did my 850 and S70 windshields several years ago was a real pro...handled the glass himself (no help from others) and he had them in in just about 15 minutes. It would have taken me half a day and I would have been worried if I had done it right.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

bobsnow100
Posts: 461
Joined: 18 July 2006
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Location:
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Post by bobsnow100 »

I put one in my 1995 850. It was not too hard..
Take the trim off around the windshield,open the hood to take off the plastic and windshield wiper arms. You can get a piano wire or they make a special tool with a cutter where you need to cut the mastic to windshield connection. This is the hardest part. I used the wire method. You have to break the seal and get the wire through and you pull the wire around the windshied to cut the mastic. Now you go inside the car and you can push the windshield out with your feet.
Once out ,get a razor knife to get the existing mastic left on the windshield frame smooth. You just want it smmoth,Do not try to get it to the metal. Before you put any mastic down you can try to fit the windshield in the opening. There are a few dent things that you winshield sits on. I got 2 tubes of this black windshild caulking from where I purchased the windshield. Lay a thick even bead around the frame on the car and place the windshield in. Press down around the edge of the windshiel to get complete seal. Took about 1 1/2 hours.

byeboy
Posts: 391
Joined: 5 September 2011
Year and Model: 850R, 1997
Location: Texas

Post by byeboy »

Its downright strange how some of these topics come up right as I am experiencing one thing or another...
I just had my windshield replaced today on my 97 850. (broke it removing trim to paint). I had it done by a glass company, because I have insurance, and a $100 deductable., so it cost me $100.00.
The best part of having a company do it is, if anything scews up, they fix....like leaks or wind noise...or if it somehow gets cracked during the job, etc.

Ben850
Posts: 1613
Joined: 8 September 2011
Year and Model: 1996 850 R Wagon
Location: Michigan
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Post by Ben850 »

After the accident that deployed my airbags, and spidered my windshield, I tried to put the car back into shape quickly and at a reasonable expense.

I removed a windshield at the Pick and pull yard and it's not difficult on a parts car when you don't care about the trim and paint, but the glass installers have the correct tools to get it out quickly and cleanly.
So after bringing home the windshield from the parts yard, I found it to have wiper scratches I did not want to deal with in night time driving situations. I bought replacement glass and it was done right.

Bottom line, I didn't want to do to my car what I did to the donor car, and secondly, I was much happier with flawless glass for about $120. Install was $80. More than fair for something that is a structural and safety component.

This was probably the only new part I purchased in order to get my car on the road again.
By the way, I still have the one that I removed myself from the parts yard. They don't ship well though.
Good luck.
Attachments
New windshield and Updated front end.
New windshield and Updated front end.
A Grille day.jpg (55.83 KiB) Viewed 6118 times
tow yard 3.jpg
tow yard 3.jpg (59 KiB) Viewed 6119 times
1993 850 GLT , You wouldn't know it.
1996 850 Turbo Wagon White.
1995 T-5R Black. New work in progress.
1998 V70 XC Cross Country White.
1994 850 N/A Wagon Black.
1997 850 Sedan Black.
1996 850R Wagon White.
1997 850 Sedan Red ( not white or black!)

phat78ta
Posts: 281
Joined: 21 January 2010
Year and Model: 94 850 turbo wagon
Location: ohio

Post by phat78ta »

Please, for the safety of you and your passengers, pay a reputable glass shop to install the glass.
I install auto glass for a living, and see the "home spun" installs. The urethane adhesive needs to bond to both the car and the glass to protect passengers in crash events. If it isn't primed correctly or the urethane hasn't set, it won't retain in the car.
Plus, if you scratch the metal and don't prime it with primer from the urethane mfg of the adhesive you are using, you can get rust or a poor bond.
Some things are best left to the professionals.
http://www.youtube.com/watch?v=WVDd4VNE ... ata_player
Last edited by phat78ta on 25 Jul 2012, 17:57, edited 1 time in total.
93 850 GLT sedan 156K
94 850 Turbo 189K

nitehawk55
Posts: 60
Joined: 7 July 2012
Year and Model: S70 T5 1998
Location: Canada

Post by nitehawk55 »

I think the OP was going to get a used windshield from the wreckers .

I was a mechanic for years and got very good at doing my own body and paint work as I have restored several cars over the years (non recently) although the S70 will be pretty much a mechanical resto and a few other things but it don't get easier as you get older :x

One thing I never did attempt was replacing a windshield and as the fellow says in the post above mine.... " best left to the pros" :wink:

the79bomb
Posts: 9
Joined: 14 March 2011
Year and Model: 1996
Location: FL
Has thanked: 1 time

Post by the79bomb »

These windshields are getting harder to find at least in Florida. I have called 3 shops and none of them can get a front windshield for my 850. I did find one at the dealership after a tip from one of the shops but none of the shops I have called will install it because they only install glass they have sold (in case they break it during install I suppose).

Waiting on a quote from the dealer to do the install. That will determine which route I go. Wanted to give anyone else who winds up here in the same boat a heads up.

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