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Cold start issue 2004 s40 1.9L T5

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40

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alschnertz
Posts: 701
Joined: 29 April 2011
Year and Model: 1995 854T
Location: Connecticut
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Re: Cold start issue 2004 s40 1.9L T5

Post by alschnertz »

I forgot to mention the PTC nipple. It attaches into the hose that runs from the MAF sensor to the turbo.
I think that can get pretty oil-fouled over the years and may no longer make a tight seal. Hence you'd have a vacuum leak there.
Here's a link...
viewtopic.php?t=36184

Just a thought.
'60 PV544, '68 220, '70 145S, '86 745T, '95 854T, '01 S40
'84 Prelude
'06 MPV
'13 Ford Focus SE

boosteds40
Posts: 5
Joined: 25 December 2019
Year and Model: 2004 S40 1.9T
Location: Washington State

Post by boosteds40 »

I just did a vacuum test, and I also have a pretty big vacuum leak, I further found out that my intake manifold gasket had slipped down when I installed it.
Everything is good now, starts right up 🙂

FunkadelicxS40
Posts: 9
Joined: 30 October 2019
Year and Model: 2004 S40
Location: California

Post by FunkadelicxS40 »

I replaced the IAC unit and the problem has resolved. I bought a cheap aftermarket one since the Volvo one is 150$. Kept my old one just in case, but it seems fine now.

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alschnertz
Posts: 701
Joined: 29 April 2011
Year and Model: 1995 854T
Location: Connecticut
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Post by alschnertz »

Not a fan of cheap aftermarket parts, but sometimes you have no choice.

Regardless, nice to hear it's fixed.
'60 PV544, '68 220, '70 145S, '86 745T, '95 854T, '01 S40
'84 Prelude
'06 MPV
'13 Ford Focus SE

boosteds40
Posts: 5
Joined: 25 December 2019
Year and Model: 2004 S40 1.9T
Location: Washington State

Post by boosteds40 »

Thats great! glad to hear you resolved your problem.

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