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PTC Nipple removal and cleaning

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
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This topic is in the MVS Volvo Repair Database » PTC Nipple Vacuum Line Routings
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Michael Dixon
Posts: 10
Joined: 4 September 2010
Year and Model: V70AWD SE 2000
Location: Wallingford, Pa.

PTC Nipple removal and cleaning

Post by Michael Dixon »

Can someone tell me how the PTC Nipple is removed from the air intake housing.
Do I have to remove anything else?
What about the vacuum line attached to it?
Volvo V70 AWD SE 2000

Thanks,

JRL
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Post by JRL »

That's just one little piece to the puzzle
If you have a glogged breather you should remove everything, intake etc, install new lines, hoses, nipples and a new breather box
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Post by jblackburn »

Remove the lines and pull. Hard.

You'll probably have to take the whole tube out to get it back in, though. As JRL said, it's likely the whole system is clogged up by now.

More reading for you:
https://www.matthewsvolvosite.com/forums ... =1&t=28487
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Michael Dixon
Posts: 10
Joined: 4 September 2010
Year and Model: V70AWD SE 2000
Location: Wallingford, Pa.

Post by Michael Dixon »

Jablackburn,

Thanks, just wanted to clean that up before I did the whole job to see if it cured the smoke in the dipstick problem.

Mike

renns
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Post by renns »

I had mine apart a few weeks back. I found it was very tight on the intake tube, so I removed the whole assembly first. Once the whole air intake tube is removed, you can carefully pry the rubber flange of the PTC loose, and pop it off the intake tube. Give it a good cleaning, and carefully scrape all the crap out of the inside of that PTC. If it's anything like mine was, it'll be full!
1994 850 5-speed wagon, retired at 400,000 km
1998 V70 AWD 5-speed, retired at 358,000 km.
2005 XC70 275,000 km - daily driver

Michael Dixon
Posts: 10
Joined: 4 September 2010
Year and Model: V70AWD SE 2000
Location: Wallingford, Pa.

Post by Michael Dixon »

Renns,

How did it run after you were finished?

renns
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Post by renns »

It ran fine before and after. I did the job as part of routine PCV maintenance.
1994 850 5-speed wagon, retired at 400,000 km
1998 V70 AWD 5-speed, retired at 358,000 km.
2005 XC70 275,000 km - daily driver

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phils94850
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Post by phils94850 »

Michael... ive cleaned several and as the above members have mentioned usually if the nipple is clogged then the entire pcv system needs replacing. Cleaning the nipple is just a 'temporary" sometimes fix. What exactly are the problem(s) your having. If your getting smoke out of your dipstick then the pcv sys. needs replacing..
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boosted5cyl
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Post by boosted5cyl »

Try and do it when its warm...Clean the outer part of the rubber off, then soak it in WD40 or similar. After this it should be malleable enough to take out by bending one way or another.
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Post by DGM »

Michael Dixon wrote:Can someone tell me how the PTC Nipple is removed from the air intake housing.
Do I have to remove anything else?
What about the vacuum line attached to it?
Volvo V70 AWD SE 2000

Thanks,
Ideally you have to remove the air intake tube (#17) to throughly clean the PTC. But before doing it you must remove the cripped OEM collar (#9). There is a twist to it.

Use a small flat screwdriver and find the end of the ring and pry it off its groves. Then you will be able to remove the air intake. The plastic tubes connected to the PTC are brittles and can be easly broken. Be careful when moving them around.The rest of the procedure was well explained by other member.

The vaccum line is very important. It initiates system draw. Make sure it is well cleaned. Normally the elbow union (#10) is degraded and soft. It should replaced.

This is a quick fix and only a part of the whole solution as already adviced. Good work :) .
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