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How to make a fuel pump removal tool

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

This topic is in the MVS Volvo Repair Database » How to Make a Fuel Pump Removal Tool
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igel513
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Volvo Repair Database How to make a fuel pump removal tool

Post by igel513 »

I just finished my tool made w/ a 1/8 x 3/4 flat bar, welded them together and put a axle nut on top
and use a power handle to turn the retaining ring on top of the fuel pump. The fuel lines and the
wire harness has to be removed first before turning. My welding is sloppy - I'm still learning but
the tool works perfect. I think I'll have this patented????? :lol: I'll post some pics here so it would be
\easy for u to make your own in case u want to open up your fuel pump. BTW I had to grind off one
side of the flat bar so they would fit into the slot of the ring.
Attachments
IMG_0077.jpg
IMG_0078.jpg
IMG_0079.jpg
tool sitting on top of fuel pump w/ power handle inserted into the big nut
tool sitting on top of fuel pump w/ power handle inserted into the big nut
Last edited by matthew1 on 13 Aug 2010, 10:41, edited 2 times in total.
Reason: Edited title.

jda2000
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Year and Model: 04 V70 2.5T 01 V70T5
Location: Sarasota, FL

Post by jda2000 »

excellent, american ingenuity at work.

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pkc303
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Post by pkc303 »

Excellent. Thanks for sharing.
1995 Volvo 850 T-5R Yellow
1997 Volvo 850R (sold)
2003 Volvo V70 2.4T, K&N air filter, (sold)
1996 Volvo 940 (sold)
1992 Volvo 740 Turbo (sold)
1990 Volvo 240 Wagon (sold)
1987 Volvo 240 Wagon (sold)
1982 Volvo DL (sold)

byeboy
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Year and Model: 850R, 1997
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Post by byeboy »

Nice post! Does that pump unscrew, or just have to be broken free? Making your own tools rocks! I still have the Volvo 240 Rear Trailing Arm Bushing removal tool...(homemade, but very effective!) stowed, along with the other bushing drivers I needed to go through the suspension of that (beloved) wagon...wish I still had it...it was a five speed with air...everything worked. (sniff, sniff) :(

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Checksix
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Post by Checksix »

Some dimensions would be nice, as I'm about to do this job.

Thanks Jerry
01 V70 T5a 175K miles on 3/2016
73 P1800ES 370K miles (RIP)
73 145 about 320K mile (gone with the "X" long ago)
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darrylrobert
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Post by darrylrobert »

I made a tool out of PVC pipe, it worked great for a few turns then broke. Ended up buying one. Those plastic tabs on the pump ring can break really easy if you dont use all of them.
1981 260 GLE converted to 240 M46 after auto box failure
1987 740t auto converted to M47
1997 V70t5 auto converted to M56
1998 V70 factory M56 (parts car)
2001 XC70 factory M58
2002 XC70 auto (parts car)

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