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98 XC: VERY bad starting sound after replacing injector seals

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
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erikv11
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Re: 98 XC: VERY bad starting sound after replacing injector seals

Post by erikv11 »

CIK7 wrote: 16 Jun 2020, 19:43 ...
if a fuel injector is unable to inject fuel, that means the piston won't be able to be powered to move. can this break crankshaft or piston parts? I'm hoping not. I'm prepping for that scenario by shopping for another volvo.
Definitely not a problem. Some people will disconnect one of the injectors due to a problem with the cylinder, and run the car like that for years. Runs a little rough at idle, almost normal at higher revs.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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CIK7
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Post by CIK7 »

scot850 wrote: 16 Jun 2020, 23:28 The car should still start if an injector is bad and not working. Car will run rough. Try removing the spark plugs and see if any of the cylinders is full if fuel. If one is leaking you may have hydro-locked the engine.

Neil.
right now I'm guessing that the engine senses a chamber full of fuel because I replaced the battery (I thought it was defective), attempted to start the car and it does nothing. just removed the fuel rail, pointed it outward (with a water hose nearby), and then clicked the key to position number 2 (not starting). one of the injectors starts spraying w/o start attempt. one of the injectors seems bone dry (yesterday, when I was able to attempt start) and I had replaced the previous one with the current one because that one was bone dry too after attempted start.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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Post by volvolugnut »

Charge up that battery or borrow a good one. Then remove all of the plugs and try to crank. If you have concerns that there may be fluid in the cylinders, poke a straw ( or clear tube) down each plug hole, cap the straw with your finger and withdraw. If fluid in the straw/tube determine what it is- fuel, oil coolant. You can use a vacuum pump with bottle to clear all of the fluid if you find any. I think you will not find any.
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erikv11
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Post by erikv11 »

The injectors all spray at the same time.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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misha
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Post by misha »

You have one leaky injector.
Injector MUST not spray fuel with key in pos.II.
Last edited by misha on 18 Jun 2020, 02:03, edited 1 time in total.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
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'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
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CIK7
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Post by CIK7 »

misha wrote: 17 Jun 2020, 14:00 You have on leaky injector.
Injector MUST not spray fuel with key in pos.II.
yes I changed it and now it's normal.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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CIK7
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Post by CIK7 »

scot850 wrote: 16 Jun 2020, 23:28 The car should still start if an injector is bad and not working. Car will run rough. Try removing the spark plugs and see if any of the cylinders is full if fuel. If one is leaking you may have hydro-locked the engine.

Neil.
so I did a little work. warrantied the battery, brand new and charged. removed all spark plugs and checked all chambers, no fuel or anything besides black stuff from the spark plugs. I turned the key to start and same click. I watched a video about no crank. check the battery, knock the starter, check oil, check for fuel, and then tap the pistons. the guy got to tapping the pistons (a 99 Honda 4cyl). first 3 were fine and where they were suppose to be. the 4th was down lower than suppose to be and sounded hollow when tapped. the guy said this could indicate a broken piston bracket
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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Post by abscate »

Broken connecting rod maybe?

This is a subtle difference in sound and not one that wIll transplant between engine types
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CIK7
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Post by CIK7 »

abscate wrote: 17 Jun 2020, 19:47 Broken connecting rod maybe?

This is a subtle difference in sound and not one that wIll transplant between engine types
the connecting rod is what I'm suspecting yes. what do you mean by the second part of that?
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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erikv11
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Post by erikv11 »

He means whatever the guy said about a broken connecting rod in the Honda engine, may be irrelevant to your car's Volvo engine. The info may not be helpful here, you need to know what to expect for this engine.

With all the spark plugs out, turn the engine over by hand with something like a bike wheel spoke in the spark plug hole. Start with #1, how high does the spoke go at it's highest? When it is at it's highest, get a flashlight and look in the hole, how far away is the piston top? Go down the line, check each cylinder, they should all be the same when at their highest. This is a crude test but it's easy and it's free, and would detect a badly broken con rod.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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